Chinese Journal of Lasers, Volume. 49, Issue 10, 1002403(2022)
Review on Morphological Features and Process Control of Holes Drilled by Pulsed Laser on Surface of Electronic Ceramic Substrates
Fig. 1. Evaluation on dimension and morphological characteristics of laser ablated micro-hole. (a) Dimension characteristics; (b) morphological characteristics
Fig. 2. Laser processed hole cracks. (a) Trend diagram of single hole crack morphology[21]; (b) single hole cracks on aluminum oxide ceramics processed by millisecond laser[22]; (c) trend diagram of group hole crack morphology[23]; (d) group hole cracks on aluminum oxide ceramics processed by nanosecond laser[24]
Fig. 3. Millisecond laser processed holes on silicon carbide ceramics [30]. (a) Effect of scanning speed on hole circularity;(b) SEM images of inlet; (c) SEM images of outlet
Fig. 4. Millisecond laser processed holes on aluminum oxide ceramics in air and liquid. (a) Inlet/outlet circularity of hole for laser processing in air, water and salt solution [31]; (b) effect of optical length in liquid on inlet/outlet roundness of hole [31]; (c) schematic of laser processing assisted by liquid [32]
Fig. 7. Millisecond laser processed holes on silicon nitride ceramics[38]. (a) Effect of pulse duration on crack length;(b) effect of repetition rate on crack length
Fig. 8. Effects of processing environment on millisecond laser processed holes on aluminum oxide ceramics [23].(a)(b) In air; (c) under water
Fig. 9. Diameters and tapers of millisecond laser processed holes on aluminum oxide ceramics. (a) Effect of offset of focus spot of CO2 laser on hole diameter and taper[40]; (b) effect of auxiliary gas pressure on CO2 laser processed hole diameter and taper[40]; (c) effect of offset of focus spot of optical fiber laser on hole diameter and taper[40]; (d) effect of auxiliary gas pressure on optical fiber laser processed hole diameter and taper[40]; (e) effect of repetition rate on CO2 laser processed hole diameter and taper[41]; (f) effect of average power on optical fiber laser processed hole diameter and taper[41]; (g) effect of pulse duration on hole taper[41]
Fig. 10. Holes ablated by millisecond laser processing on silicon carbide [30]. (a) Effect of spot scanning speed on hole taper; (b) SEM images of hole sidewall
Fig. 12. Sidewall images and surface morphologies of millisecond laser processed holes on aluminum oxide ceramics[34]. (a) Side profiles of hole; (b) recast layer and crack of hole sidewall; (c) SEM image of hole sidewall; (d) recast layer of hole sidewall
Fig. 13. Millisecond laser or water-jet assisted laser processed holes on aluminum oxide ceramics. (a) Schematic of water-jet assisted laser processing[32]; (b)(c) laser processed hole[45]; (d)(e) water-jet assisted laser processed hole[45]; (f) effect of water-jet velocity on thickness of recast layer[45]
Fig. 16. Nanosecond laser processed holes on aluminum nitride ceramics. (a1)(a4)Inlets for ten scanning times;(b1)(b4)outlets for ten scanning times; (c1)(c4) inlets for fifty scanning times; (d1)(d4)outlets for fifty scanning times
Fig. 18. Inlets of nanosecond laser processed holes on aluminum oxide ceramics[24]. (a) SEM image of hole;(b) partially enlarged hole; (c)(d) cracks of hole
Fig. 19. Nanosecond laser processed holes on aluminum oxide ceramics[24]. (a) Average temperature of sample surface;(b) temperature at center of sample surface
Fig. 23. Sidewall images of nanosecond laser processed holes on aluminum oxide ceramics[64]. (a)(b) Recast layer;(c)(d) microcracks; (e)(f) microcracks spreading along grain boundaries
Fig. 24. Femtosecond laser processed holes on aluminum oxide ceramics. (a) Schematic of hole processing with fixed starting point and variable starting point[72]; (b) hole processed with fixed starting point[72]; (c) hole processed with variable starting point[72]; (d) effect of interpolation error on hole circularity[24]
Fig. 25. Holes ablated by femtosecond laser processing on aluminum oxide ceramics[73]. (a) Hole morphology induced by gentle ablation; (b) hole morphology induced by strong ablation; (c) hole morphology induced by gentle ablation and strong ablation
Fig. 26. Femtosecond laser ablated holes on ceramics[76]. (a) Aluminum oxide ceramics; (b) aluminium nitride ceramics
Fig. 27. Holes ablated with percussion and trepanning drilling by femtosecond laser processing on aluminum oxide ceramics[78]. (a) Effect of laser fluence on spattering range of hole surface debris; (b) effect of scanning speed on spattering range of hole surface debris; (c) SEM image of percussion drilled hole; (d) SEM image of trepanning processed hole
Fig. 28. Inlet and outlet of femtosecond laser processed holes on aluminum oxide ceramics[80]. (a) Single circle trepanning; (b) 3 circle partial filling trepanning; (c) multi-group interval machining; (d) SEM image of hole
Fig. 30. Ultrafast laser processed holes on aluminum oxide ceramics. (a) Schematic of laser machining mechanism of hole[82]; (b) schematic of semi-submerged assisted laser machining mechanism of hole[82]; (c) holes ablated in air with different single pulse energies[83-84]; (d) holes ablated under water with different single pulse energies[83-84]; (e) holes ablated in air with different repetition rates[85]; (f) holes ablated under water with different repetition rates[85]
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Wanqin Zhao, Xuesong Mei, Zixuan Yang. Review on Morphological Features and Process Control of Holes Drilled by Pulsed Laser on Surface of Electronic Ceramic Substrates[J]. Chinese Journal of Lasers, 2022, 49(10): 1002403
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Received: Nov. 15, 2021
Accepted: Jan. 19, 2022
Published Online: May. 9, 2022
The Author Email: Mei Xuesong (xsmei@xjtu.edu.cn)