Acta Optica Sinica, Volume. 43, Issue 16, 1623019(2023)

Fabrication of Microlens Arrays with High Numerical Aperture Based on Femtosecond Laser Self-Modulating Processing Method

Xinran Yuan1, Jingyang Deng1, Dihua Xu1, Xiangchao Sun2, Yanhao Yu2、*, and Qidai Chen2
Author Affiliations
  • 1Guangdong Zhengye Technology Co., Ltd., Dongguan 523000, Guangdong, China
  • 2College of Electronic Science & Engineering, Jilin University, Changchun 130012, Jilin, China
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    Figures & Tables(8)
    Change of spot geometry caused by spherical aberration when laser focusing across a plane interface from air into the sample
    Lightpath of self-modulating femtosecond laser processing system
    Comparison of the process of forming microlens by wet etching. (a) Comparison of etching process between front-side processing method and self-modulating processing method; (b) confocal 3D images of the structure with regular front-side processing method when etching 0 min, 20 min, and 70 min; (c) confocal 3D images of the structure with self-modulating method when etching 0 min, 20 min, and 70 min
    Morphology parameters of microlenses processed by self-modulating method with different pulse energies. (a) Confocal microscope pictures of microlenses at different pulse energies; (b) cross-section profiles of microlenses prepared at different pulse energies; (c) numerical aperture and radius of curvature of the microlens vary with the pulse energy
    Comparison of microlens morphology parameters prepared by self-modulating processing method and regular front-side processing method when changing the defocus position. (a) Morphologies of microlenses at different defocus positions using self-modulating processing method,(i) shows the optical microscope images of microlenses with defocus positions from 1 μm to 7 μm, and (ii) shows the confocal sectional profile of microlenses with defocus position from 8 μm to 14 μm; (b) diameter and depth changed with defocus position during self-modulating processing; (c) NA changed with defocus position during self-modulating processing; (d) diameter and depth changed with defocus position during front-side processing; (e) NA changed with defocus position during front-side processing
    Morphological characterization and imaging results of large-area microlens arrays. (a) Optical microscope images; (b) scanning electron microscopy images; (c) imaging results tested by optical microscopy; (d) focusing results tested by optical microscopy
    Morphological characterization and imaging results of microlenses with different NA. (a) Optical microscopy image; (b) scanning electron microscopy image; (c) confocal microscopy image; (d) imaging results, (d1) clearest imaging position of the first row, (d2) clearest imaging position of the second row, and (d3) clearest imaging position of the third row
    • Table 1. NA for the microlens fabricated by self-modulating processing method and corresponding information reported in relevant references

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      Table 1. NA for the microlens fabricated by self-modulating processing method and corresponding information reported in relevant references

      MaterialMethodLaser parameternsilicaNARef.
      Fused silicaSelf-modulating1030 nm & 300 fs1.460.46This work
      Fused silicaTemporally shaped femtosecond laser800 nm & 50 fs1.460.4619
      Fused silicaSpatial light modulation650 nm1.460.4618
      Fused silicaSpatial light modulation514 nm & 190 fs1.460.4126
      Fused silicaSpatial light modulation514 nm & 230 fs1.460.407
      Silica glassAcousto-optic modulation343 nm & 600 fs1.460.1727
      K9 glassFront-side with scanning depth800 nm & 35 fs1.460.4528
      Fused silicaCircularly polarized laser processing at front-side with scanning depth800 nm&50 fs1.520.4729
      Silica glassRegular front-side800 nm & 30 fs1.450.2630
      GlassRegular front-side1030 nm & 300 fs1.460.2331
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    Xinran Yuan, Jingyang Deng, Dihua Xu, Xiangchao Sun, Yanhao Yu, Qidai Chen. Fabrication of Microlens Arrays with High Numerical Aperture Based on Femtosecond Laser Self-Modulating Processing Method[J]. Acta Optica Sinica, 2023, 43(16): 1623019

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    Paper Information

    Category: Optical Devices

    Received: May. 4, 2023

    Accepted: Jun. 7, 2023

    Published Online: Aug. 1, 2023

    The Author Email: Yu Yanhao (yanhao_yu@jlu.edu.cn)

    DOI:10.3788/AOS230896

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