Laser & Optoelectronics Progress, Volume. 62, Issue 9, 0900002(2025)

Research Progress of Wire-Feeding Laser Metal Deposition Additive Manufacturing Technology for Titanium Alloys

Junqing Yao1, Xinwang Liu1、*, Jie Liu1, Yufan Zhao2, Feihu Shan3, Xifeng Chen4, Guoqiang Shang5, Suming Chen6, Yazhou Zhang6, Fei Yu7, Chunze Yan1, and Yusheng Shi1
Author Affiliations
  • 1State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei , China
  • 2State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, Shaanxi , China
  • 3Aeronautical Key Laboratory for Additive Manufacturing Technologies, AVIC Manufacturing Technology Institute, Beijing 100024, China
  • 4Xi'an Aircraft Design and Research Institute of AVIC, Xi'an 710089, Shaanxi , China
  • 5Aviation Key Laboratory of Science and Technology on Advanced Titanium Alloys, AECC Beijing Institute of Aeronautical Materials, Beijing 100095, China
  • 6AVIC Xi'an Aircraft Industry Group Company Ltd., Xi'an 710089, Shaanxi , China
  • 7Aircraft Strength Research Institute of China, Xi'an 710065, Shaanxi , China
  • show less
    Figures & Tables(10)
    Schematic of WLMD forming device and forming principle. (a) Forming device[16]; (b) illustration of the paraxial WLMD principle[20]; (c) illustration of the coaxial WLMD principle[21]
    Three wire directions of the paraxial WLMD[25]. (a) Pushed configuration; (b) perpendicular configuration; (c) pull configuration. Contact point position between wire and molten pool[28]. (d) Front-wire-feeding mode; (e) center-wire-feeding mode; (f) rear-wire-feeding mode
    Three typical technical principles of coaxial wire feeding[33]. (a) Coaxial wire feeding inside three-beamlaser; (b) coaxial wire feeding insidemulti-beam laser; (c) coaxial wire feeding through annular laser beam
    Schematic of process modeling for power density in coaxial wire feeding laser additive manufacturing[39]
    Titanium alloy formed by equipment for WLMD with coaxial wire feeding[40]. (a) Coaxial wire feeding deposition machine; (b) laser beam shape analysis in different planes; (c) formed cuboid out of Ti-6Al-4V; (d) cross and longitudinal section of the formed cuboid
    Formation diagram of titanium alloy microstructure[46, 53]. (a) Change of phase content of α + β titanium alloy with temperature; (b) phase transformation at different cooling rates; (c) flaky α phase at the top layer; (d) net-basket microstructure in the middle
    Titanium alloy prepared by underwater WLMD[57]. (a) Schematic of underwater WLMD experimental system; (b) cuboid and its microstructures prepared by underwater WLMD
    Simulation of WLMD titanium alloy[63]. (a) Model meshing and residual stress distributions; (b) residual stress distributions along different paths
    Effects of ultrasonic micro-forging treatment on the microstructure and properties of WLMD titanium alloy[64]. (a) Grain morphology of samples under different amplitudes and forging forces; (b) microhardness of samples under different amplitudes and forging forces
    • Table 1. Mechanical properties of typical titanium alloys formed by different processes

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      Table 1. Mechanical properties of typical titanium alloys formed by different processes

      MaterialForming processHeat treatmentOrientationTensile strength /MPaElongation/%Ref.
      Ti-6Al-4VParaxial WLMDAs-depositedVertical~937~6.346
      Horizontal~1060~3.9
      843 ℃/2 h/furnace coolingVertical~912~6.6
      Horizontal~982~9.0
      Ti-6Al-4VCoaxial WLMDAs-depositedVertical984 ± 315.0 ± 459
      Horizontal1003± 2011.0 ± 5
      Ti-6Al-4VWire arc additive manufacturingAs-depositedVertical90611.660
      Horizontal9237.8
      Ti-6Al-4VElectron beam wire depositionAs-deposited9534.561
      710 ℃/2 h/air cooling8819.5
      Ti-6Al-4VPowder-feeding laser metal depositionAs-deposited914‒9328.6‒11.662
      Ti-6Al-4VForgingAs-forged~860~8.0
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    Junqing Yao, Xinwang Liu, Jie Liu, Yufan Zhao, Feihu Shan, Xifeng Chen, Guoqiang Shang, Suming Chen, Yazhou Zhang, Fei Yu, Chunze Yan, Yusheng Shi. Research Progress of Wire-Feeding Laser Metal Deposition Additive Manufacturing Technology for Titanium Alloys[J]. Laser & Optoelectronics Progress, 2025, 62(9): 0900002

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    Paper Information

    Category: Reviews

    Received: Jul. 24, 2024

    Accepted: Sep. 2, 2024

    Published Online: May. 6, 2025

    The Author Email: Xinwang Liu (liuxw@hust.edu.cn)

    DOI:10.3788/LOP241882

    CSTR:32186.14.LOP241882

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