Chinese Journal of Lasers, Volume. 45, Issue 1, 102003(2018)

Effect of Filler Metal on Three-Dimensional Transient Behavior of Keyholes and Molten Pools in Laser Welding

Peng Jin1,2、*, Hu Sumeng1, Wang Xingxing1, Wang Jiansheng1, and Zhang Furong2
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    Figures & Tables(16)
    Computational domain in laser welding process
    Laser combined heat source model
    Computational domain and mesh generation in laser welding model
    Comparison of simulated and experimental results of weld cross section
    Three dimensional shapes of keyholes in process of autogenous laser welding under different operation time. (a) 200 ms; (b) 203 ms; (c) 206 ms; (d) 210 ms
    Three dimensional shapes of keyholes in process of laser welding with filler wire under different operation time. (a) 200 ms; (b) 203 ms; (c) 206 ms; (d) 210 ms
    Keyhole depth versus welding time in laser welding process
    Flow fields on keyhole walls in (a) autogenous laser welding and (b) laser welding with filler wire
    Flow speed of point H versus welding time
    Location diagram of longitudinal section and cross section of molten pool
    Flow field distributions of molten pools by autogenous laser welding. (a) Longitudinal section; (b) cross section
    Flow field distributions of molten pools by laser welding with filler wire. (a) Longitudinal section; (b) cross section
    Schematic of acting force on keyhole wall
    Effect of filler metal filling along keyhole edge on keyhole stability
    • Table 1. Chemical compositions of 6056 aluminum alloy and ER4047 filler wire (mass fraction, %)

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      Table 1. Chemical compositions of 6056 aluminum alloy and ER4047 filler wire (mass fraction, %)

      CompositionSiFeCuMnZnMgAl
      6056 aluminum alloy1.00.80.60.40.9Bal.
      ER4047 filler wire11.520.20<0.0010.010.0010.01Bal.
    • Table 2. Thermal physical parameters of 6056 aluminum alloys used in model

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      Table 2. Thermal physical parameters of 6056 aluminum alloys used in model

      ParameterValue
      Solid density /(kg·m-3)2720
      Liquid density /(kg·m-3)2590
      Solidus temperature /K860
      Liquidus temperature /K917
      Boiling temperature /K2740
      Latent heat of fusion /(J·kg-1)3.87×105
      Latent heat of vapor /(J·kg-1)1.08×107
      Thermal expansion coefficient /K-11.92×10-5
      Convective heat transfercoefficient /(W·K-1·m-2)15
      Surface tension coefficient /(N·m-1)0.914
      Surface tension gradient /(N·m-1·K-1)-3.5×10-4
      Radiation emissivity0.08
      Ambient temperature /K300
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    Peng Jin, Hu Sumeng, Wang Xingxing, Wang Jiansheng, Zhang Furong. Effect of Filler Metal on Three-Dimensional Transient Behavior of Keyholes and Molten Pools in Laser Welding[J]. Chinese Journal of Lasers, 2018, 45(1): 102003

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    Paper Information

    Category: laser manufacturing

    Received: Jul. 18, 2017

    Accepted: --

    Published Online: Jan. 24, 2018

    The Author Email: Jin Peng (pengjin1985120@163.com)

    DOI:10.3788/CJL201845.0102003

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