Chinese Journal of Lasers, Volume. 47, Issue 5, 0502005(2020)

Welding Residual Stress and Deformation of Full and Partial Penetration Laser Welded Lap Joints

Xiangzhong Guo1, Wei Liu1、*, Jiafei Fan1, Xiqing Li1, and Liguo Hu2
Author Affiliations
  • 1School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China
  • 2CRRC Changchun Railway Vehicles Co. Ltd., Changchun, Jilin 130062, China
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    Figures & Tables(13)
    Schematic of laser lap welded specimen
    Geometry and mesh of the finite element model
    Temperature dependent material properties of 301L stainless steel. (a) Thermal physical properties; (b) mechanical properties
    Fusion zone obtained by thermal analysis and weld obtained in experiment. (a) Full penetration welded joint; (b) partial penetration welded joint
    Temperature distribution on the outer surfaces and lap interfaces along middle cross-section of weldments. (a) Full penetration welded joint; (b) partial penetration welded joint
    Residual stress contours of full penetration and partial penetration welded joints on the top surface and middle cross-section of the weldments. (a) Longitudinal residual stress; (b) transverse residual stress
    Residual stress along middle cross-section as functions of the distance from welding centerline. (a) Longitudinal residual stress at outer surface; (b) longitudinal residual stress at lap interface; (c) transverse residual stress at outer surface; (d) transverse residual stress at lap interface
    Transverse displacement along middle cross-section as functions of the distance from welding centerline when laser beam arrived weldment center. (a) Full penetration welded joint; (b) partial penetration welded joint
    Welding deformation in plate thickness direction. (a) Deformation contours; (b) displacement obtained by simulation and experiment
    Transverse displacement along the middle cross-section of outer surface and lap interface of weldments. (a) Full penetration welded joint; (b) partial penetration welded joint
    • Table 1. Laser welding parameters

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      Table 1. Laser welding parameters

      SpecimenLaserpowerQ /kWWeldingspeed v /(m·min-1)DefocusdistanceF / mmFocaldiameterD /mm
      1.5+1.5-F2.82.0-1.00.8
      1.5+1.5-P2.42.5-1.00.8
    • Table 2. Parameters of combined heat source model

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      Table 2. Parameters of combined heat source model

      Parameterαrs /mmze /mmzi /mmre /mmri /mmh /mm
      Value0.21.201.61.20.91.6
    • Table 3. Comparison of predicted and actual weld sizes

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      Table 3. Comparison of predicted and actual weld sizes

      Welded jointWeld width oftop surface /mmWeld width oflap interface /mmPenetration depth /mmMaximumerror /%
      FEMEXPFEMEXPFEMEXP
      Full penetration1.891.731.181.263.02.949.2
      Partial penetration1.651.520.720.781.941.968.6
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    Xiangzhong Guo, Wei Liu, Jiafei Fan, Xiqing Li, Liguo Hu. Welding Residual Stress and Deformation of Full and Partial Penetration Laser Welded Lap Joints[J]. Chinese Journal of Lasers, 2020, 47(5): 0502005

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    Paper Information

    Category: laser manufacturing

    Received: Sep. 27, 2019

    Accepted: Dec. 11, 2019

    Published Online: May. 12, 2020

    The Author Email: Liu Wei (weiliu@bjtu.edu.cn)

    DOI:10.3788/CJL202047.0502005

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