Acta Optica Sinica, Volume. 44, Issue 13, 1322003(2024)

Two-Step Tool Setting Method with Progressive Accuracy Levels in Ultra-Precision Turning

Shunfa Chen, Jianing Wang, Chang Liu, Zhipeng Xue*, Mingzhi Li, Haowei Xiao, and Lei Zhang
Author Affiliations
  • Chang Guang Satellite Technology Co., Ltd., Changchun 130000, Jilin , China
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    Figures & Tables(16)
    Schematic of tool deviation position
    Residual of central cone
    Residual of central cylinder
    Schematic of convex sphere when the tool does not pass the center
    Convex sphere when the tool does not pass the center
    Convex sphere when the tool passes the center
    Convex sphere when the tool passes the center
    Error types of traditional groove tool setting method
    Flow chart and result analysis of two-step tool setting method
    Optimized groove tool setting method
    Industrial microscope test results
    Error curve of surface profile
    Fitting results of left and right contours
    Machining results of traditional tool setting method
    Processing results of two step tool setting method
    • Table 1. Results of surface shape due to tool setting error

      View table

      Table 1. Results of surface shape due to tool setting error

      Surface typeType of errorSurface shape
      Convex spherical surfaceTool passes the center (x1>x2W
      Tool does not pass the center (x1<x2M
      Concave spherical surfaceTool passes the center (x1>x2M
      Tool does not pass the center (x1<x2W
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    Shunfa Chen, Jianing Wang, Chang Liu, Zhipeng Xue, Mingzhi Li, Haowei Xiao, Lei Zhang. Two-Step Tool Setting Method with Progressive Accuracy Levels in Ultra-Precision Turning[J]. Acta Optica Sinica, 2024, 44(13): 1322003

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Jan. 12, 2024

    Accepted: Mar. 15, 2024

    Published Online: Jul. 4, 2024

    The Author Email: Xue Zhipeng (xuezhipeng@jl1.cn)

    DOI:10.3788/AOS240486

    CSTR:32393.14.AOS240486

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