Optics and Precision Engineering, Volume. 33, Issue 11, 1761(2025)

Design and experimental study of force measuring fixture for deep hole machining of quartz prefabricated rods

Xiaohuan SUN, Feng WANG, Guangwei CHI, and Hu GONG*
Author Affiliations
  • College of Precision Instrument and Optoelectronic Engineering, Tianjin University, Tianjin300072, China
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    Figures & Tables(17)
    Online measuring system for cutting force in deep hole machining of quartz prefabricated bar
    Block diagram of acquisition program for LabVIEW host computer
    Schematiz diagram of CL-YD303 piezoelectric sensor
    Structure of force measuring fixture
    Experimental setup for deep hole machining of quartz prefabricated rods
    Diamond hollow tool
    Zoom microscope images of diamond hollow tool
    Cutting force signal pre-processing
    Relationship between average cutting force and drilling depth
    Spectra of cutting force signals from experiment 1, 2 and 3
    Cross section of quartz precast bar after machining
    Surface morphology of glass mandrel under tool with different wear degrees
    Variation of surface roughness of three tool states with cutting force
    Internal fracture of panda polarizing fiber
    • Table 1. Main mechanical properties of quartz glass rod

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      Table 1. Main mechanical properties of quartz glass rod

      Compressive strength/MPaImpact strength/MPaFlexural strength/MPaHardness/Mohs
      800-10000.10860-705-7
    • Table 2. Experimental parameter for deep hole machining

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      Table 2. Experimental parameter for deep hole machining

      Experiment numberRotation speed/(r·min-1Feed rate/(mm·min-1Tool state
      12 40014New
      22 40014Light wear
      32 40014Severe wear
    • Table 3. Average cutting force at different drilling depths

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      Table 3. Average cutting force at different drilling depths

      Drilling depth/mmExperiment 1Experiment 2Experiment 3
      025.36277.404263.500
      2038.11582.525287.970
      4048.54586.360291.840
      6052.47988.182297.700
      8055.35493.271299.990
      10060.933102.927304.900
      12063.833107.519311.150
      14068.283113.847315.650
      16073.210115.888319.900
      18077.316118.911325.950
      20081.413120.303331.080
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    Xiaohuan SUN, Feng WANG, Guangwei CHI, Hu GONG. Design and experimental study of force measuring fixture for deep hole machining of quartz prefabricated rods[J]. Optics and Precision Engineering, 2025, 33(11): 1761

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    Paper Information

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    Received: Jan. 30, 2025

    Accepted: --

    Published Online: Aug. 14, 2025

    The Author Email:

    DOI:10.37188/OPE.20253311.1761

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