Optics and Precision Engineering, Volume. 33, Issue 11, 1761(2025)

Design and experimental study of force measuring fixture for deep hole machining of quartz prefabricated rods

Xiaohuan SUN, Feng WANG, Guangwei CHI, and Hu GONG*
Author Affiliations
  • College of Precision Instrument and Optoelectronic Engineering, Tianjin University, Tianjin300072, China
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    An online measurement system for the deep hole machining force of quartz prefabricated rods has been designed and implemented, addressing the unique characteristics of the rods' mounting structure and the critical relationship between cutting force and tool wear. Leveraging the drilling process dominated by axial force, a double-guide design was employed to isolate the tilting moment and other directional forces, enabling low-cost, real-time cutting force measurement through a unidirectional piezoelectric force sensor. To validate the system's effectiveness, multiple experiments were conducted on quartz prefabricated rods using tools exhibiting varying degrees of wear, and the correlation between cutting force and tool wear progression was analyzed. Experimental results on Panda bias-preserving fiber prefabricated rods indicate that the core is susceptible to fracture when machined with a 12.8 mm diameter tool at cutting forces approaching 150 N.

    Keywords
    Tools

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    Xiaohuan SUN, Feng WANG, Guangwei CHI, Hu GONG. Design and experimental study of force measuring fixture for deep hole machining of quartz prefabricated rods[J]. Optics and Precision Engineering, 2025, 33(11): 1761

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    Paper Information

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    Received: Jan. 30, 2025

    Accepted: --

    Published Online: Aug. 14, 2025

    The Author Email:

    DOI:10.37188/OPE.20253311.1761

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