Chinese Journal of Lasers, Volume. 49, Issue 10, 1002701(2022)

Recent Advances in Micro/Nano 4D Printing

Mingduo Zhang1, Chunsan Deng1, Xuhao Fan1, Zexu Zhang1, Ajun Chen1, Yufeng Tao3, Yuncheng Liu1, Binzhang Jiao1, Hui Gao1,2, and Wei Xiong1,2、*
Author Affiliations
  • 1School of Optical and Electronic Information, Wuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China
  • 2Optical Valley Laboratory, Wuhan 430074, Hubei, China
  • 3Institute of Micro-Nano Optoelectronics and Terahertz Technology, Jiangsu University, Zhenjiang 212013, Jiangsu, China
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    Figures & Tables(14)
    Schematics of manufacturing techniques commonly used in micro/nano 4D printing. (a) PμSL [32]; (b) DIW [23]; (c) TPP [33]; (d) 3D EBL[31]; (e) comparison of processing resolution range of above technologies[25,27]
    Common materials for micro/nano 4D printing [51,59-61]
    Shape-morphing microstructures actuated by magnetic field. (a) Bionic ciliary microrobots driven by nonreciprocal magnetic field[65]; (b) specific shape transformation of programmed micromachines under applied magnetic field[16]; (c) highly elastic microcolumn and patterned microcolumn arrays with adjustable distribution of magnetic nanoparticles[67]
    Shape-morphing microstructures actuated by solvent. (a) Hydrogen bonding between material and water molecules to endow gel material excellent water absorption and swelling properties[69]; (b) self-driving shape conversion of micro-nano structures by switching environmental humidity state[70]; (c) (d) double-layer structure manufactured by changing forming parameters to realize controllable deformation of six-leaf petals and mimosa-like bionic microstructures in water environment[70]; (e) (f) shape conversion of microstructure realized by switching solvents[19]
    Shape-morphing microstructures actuated by pH. (a) Reversible swelling of BSA-based 3D panda relief in changing pH value[71]; (b) shape-morphing microcrab based on AAc[72]; (c) 4D-printed microcrawlers with controllable microjoint structures[74]
    pH actuated microstructures fabricated by different femtosecond laser direct writing processes. (a) Asymmetric femtosecond Bessel beam dynamic holography method used for generating structured light field with uneven energy distribution to rapidly fabricate anisotropic actuator[76]; (b) fabrication of heterogeneous polymeric microcolumns with pH response by femtosecond laser two-step scanning method[77]; (c) bionic complex micro-spider constructed using two-material system[78]
    Shape-morphing microstructures actuated by temperature field. (a) Self-folding and unfolding phenomena of hydrogel actuator [21]; (b) liquid crystal orientator and rotation behavior of bi-layered radial beams of LCE [81]; (c) bending deformation and temperature field controlled rollover phenomenon of 3D Au NC/Ti heterostructure in solution [82]
    Shape-morphing microstructures by photothermal response. (a) Photothermal response driving of PNIPAM microstructure[84]; (b) photothermal response driving of double-layer column and double-layer spiral with programmed printing density[85]; (c) near-infrared light driving of Fe3O4 hydrogel micro-actuator[86]; (d) photothermal response driving of wooden pile structure with doped gold nanorod liquid crystal material[87]; (e) activation of PNIPAM- carbon nanotube composite hydrogel under near infrared irradiation[88]
    Shape-morphing microstructures by compound light response. (a) Photothermal response combined with photochemical response for traveling wave actuation [89]; (b) photothermal response combined with photochemical response for non-reciprocating motion of cantilever beam [90]; (c) photothermal effect combined with Marangoni effect to achieve 3D motion [91]; (d) photoinduced surface electrochemical response [15]
    Applications of micro/nano 4D printing technology in biomedicine. (a) Soft magnetic helical robots used as cell culture media to induce cell differentiation [93]; (b) enzyme-driven drug-loading microrobot based on recombinant spider silk protein [31]; (c) microrichthys driven by magnetic fields and controlled to release drugs with change of pH value [72]
    Microrobot based on micro/nano 4D printing technology. (a) Miniature artificial walkers based on liquid crystal elastomers [51]; (b) quadruped microrobot prepared by standard semiconductor technology [15]; (c) artificial synthetic trichiasis strap based on biomimetic principle[94]; (d) microgripper based on liquid crystal elastomer[43]; (e) process of packing, transporting, and releasing magnetic nanoparticles by starfish-like gripper [95]
    Responsive micro-optical devices . (a) Tunable two-dimensional grating used for beam control [96]; (b) tunable whispering gallery mode resonator based on LCE substrate [97]; (c) artificial compound eye structure with adjustable focal length and field of view [59]
    • Table 1. Summary of manufacturing technologies commonly used in micro/nano 4D printing

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      Table 1. Summary of manufacturing technologies commonly used in micro/nano 4D printing

      MethodResolutionComplex structure forming capabilityFeatureRepresentative research or product
      UV lithography~10 nmNoMature technological process; expensive equipment; being suitable for batch manufacturingTWINSCAN NEX: 3600D
      Maskless lithography0.6-3 μmNoMature technological process; being suitable for small-batch manufacturingMicroWriter ML3
      Direct ink writing100-200 μmYesWide range of material systems; being used commonly in biomaterial manufacturing and multi material manufacturing; being suitable for machining sub-millimeter structureRef.[25]
      Projection micro-stereolithography2-25 μmYesFlexible machining of arbitrary three-dimensional structure; being suitable for machining micron and sub-millimeter structuresNanoArch S130
      3D E-beam lithography~15 nmYesHigh resolution; only a few materials available for manufacturing; being suitable for manufacturing sub-micron structureRef.[31]
      Two-photon polymerization30 nm-1 μmYesFlexible machining of arbitrary three-dimensional structure; being suitable for manufacturing sub-micron to sub-millimeter structuresRefs.[28] and [29]
    • Table 2. Characteristic summary of actuation method

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      Table 2. Characteristic summary of actuation method

      Stimuli- responsivenessMagnetic responseSolvent responsepH responseTemperature responseLight response
      Actuation principleAsymmetric magnetic moment action of applied magnetic field causing shape changeDifferent solubility coefficients for materials in different solvent environmentsPolymer deionization/ionization in solution causing polymer chain electrostatic forcesMaterial transformation leading to volume change or different thermal expansion coefficients of different materialsPhotothermal effect, photochemical effect, photoelectric effect, optical force, etc.
      Actuation environmentWithin magnetic fieldIn liquid environment, type of environmental solvent needing to changeIn liquid environment, environmental pH parameters needing to changeAmbient temperature needing to change and low energy utilization rateRange of light field coverage
      Control distanceRemote control; great penetrationContact controlContact controlRemote control; limited penetrabilityRemote control; limited penetrability
      Range of stimulation actionField control; good penetrabilityField control; general accuracyField control; general accuracyField control; general accuracyField control and focus control; high accuracy
      Control dimensionMagnetic field strength, direction, and pulse modulationSolvent typespHTemperatureIntensity, wavelength, polarization, pulse modulation, etc.
      Application scenarioMotion control of micro/nano robotHumidity sensingTargeted drug releaseMicro/nano optical deviceMicro/nano robot; micro/nano optical device
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    Mingduo Zhang, Chunsan Deng, Xuhao Fan, Zexu Zhang, Ajun Chen, Yufeng Tao, Yuncheng Liu, Binzhang Jiao, Hui Gao, Wei Xiong. Recent Advances in Micro/Nano 4D Printing[J]. Chinese Journal of Lasers, 2022, 49(10): 1002701

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    Paper Information

    Received: Dec. 6, 2021

    Accepted: Jan. 20, 2022

    Published Online: May. 12, 2022

    The Author Email: Xiong Wei (weixiong@hust.edu.cn)

    DOI:10.3788/CJL202249.1002701

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