Chinese Journal of Lasers, Volume. 51, Issue 12, 1202104(2024)
Spatter Suppression Mechanism and Process Optimization of Adjustable Ring-Mode Laser Welding
[1] Sadeghian A, Iqbal N. A review on dissimilar laser welding of steel-copper, steel-aluminum, aluminum-copper, and steel-nickel for electric vehicle battery manufacturing[J]. Optics & Laser Technology, 146, 107595(2022).
[2] Li M, Rong Y M, Wang L et al. Study on microstructure and mechanical properties of laser welded joints for ultra-high-strength steel 1700MS[J]. Laser & Optoelectronics Progress, 60, 1714004(2023).
[3] Huang J S, Cai C, Liu Z J et al. Microstructure and mechanical properties of laser welded Inconel690 nickel-based alloy/SUS304 stainless steel joints[J]. Acta Optica Sinica, 43, 1014001(2023).
[4] Shin J H, Noh H C, Park G D. Effect of spiral welding path and laser power on weld in laser welding of aluminum tab for lithium-ion battery[J]. The International Journal of Advanced Manufacturing Technology, 126, 1317-1327(2023).
[5] Nothdurft S, Seffer O, Hermsdorf J et al. Investigations on laser beam welding of thin foils of copper and aluminum regarding weld seam quality using different laser beam sources[J]. Journal of Laser Applications, 34, 042011(2022).
[6] Sadeghian A, Iqbal N. Blue laser welding of low thickness Ni-coated copper and mild steel for electric vehicle (EV) battery manufacturing[J]. Optics & Laser Technology, 155, 108415(2022).
[7] Kaufmann F, Strugulea M, Höltgen C et al. Seam properties of overlap welding strategies from copper to aluminum using green laser radiation for battery tab connections in electric vehicles[J]. Materials, 16, 1069-1107(2023).
[8] Trinh L N, Lee D. The characteristics of laser welding of a thin aluminum tab and steel battery case for lithium-ion battery[J]. Metals, 10, 842-857(2020).
[9] Sun T Z, Franciosa P, Ceglarek D. Effect of focal position offset on joint integrity of AA1050 battery busbar assembly during remote laser welding[J]. Journal of Materials Research and Technology, 14, 2715-2726(2021).
[10] Dimatteo V, Ascari A, Liverani E et al. Experimental investigation on the effect of spot diameter on continuous-wave laser welding of copper and aluminum thin sheets for battery manufacturing[J]. Optics & Laser Technology, 145, 107495(2022).
[11] Yoon H S, Bang H S. The effect of wobbling on the welding characteristics in Al/Cu fiber laser welded joints[J]. The International Journal of Advanced Manufacturing Technology, 127, 5343-5352(2023).
[12] Zhang G L, Kong H, Zou J L et al. Spatter characteristics of high-power fibre laser deep penetration welding and effect of defocus on spatter[J]. Chinese Journal of Lasers, 48, 2202008(2021).
[13] Zhang G L, Zhu B Q, Zou J L et al. Correlation between the spatters and evaporation vapor on the front keyhole wall during fiber laser keyhole welding[J]. Journal of Materials Research and Technology, 9, 15143-15152(2020).
[14] Zou J L, Zhu B Q, Zhang G L et al. Power density effect on the laser beam-induced eruption of spatters in fiber laser keyhole welding[J]. Optics & Laser Technology, 147, 107651(2022).
[15] Cai W, Jiang P, Shu L S et al. Machine vision-based spatter monitoring method and spatter characterization for high power laser welding process[J]. Chinese Journal of Lasers, 50, 2402103(2023).
[16] Xing M Q, Li Z G, Sun J H et al. Effect of small diameter side-blown gas flow on fiber laser welding of medium and heavy plate[J]. Chinese Journal of Lasers, 44, 0302012(2017).
[17] Mei L F, Lin L, Yan D B et al. Metal spattering in laser scanning welding of T2 copper and welding quality[J]. Optics and Lasers in Engineering, 161, 107392(2023).
[18] Ding H, Xu J L, Tan W S et al. Influence of magnetic field on properties of Fe/Al dissimilar metal laser welding joints[J]. Chinese Journal of Lasers, 44, 0902003(2017).
[19] Zhao Y Q, Li X, Liu Z Q et al. Effect of laser power on the morphology and porosity for 2195 Al-Li alloy fabricated by fiber-diode laser hybrid welding[J]. Transactions of the China Welding Institution, 44, 99-106, 134(2023).
[20] Yang H, Tang X H, Hu C et al. Study on laser welding of copper material by hybrid light source of blue diode laser and fiber laser[J]. Journal of Laser Applications, 33, 032018(2021).
[21] Wang L, Gao X D, Kong F R. Keyhole dynamic status and spatter behavior during welding of stainless steel with adjustable-ring mode laser beam[J]. Journal of Manufacturing Processes, 74, 201-219(2022).
[22] Punzel E, Hugger F, Dinkelbach T et al. Influence of power distribution on weld seam quality and geometry in laser beam welding of aluminum alloys[J]. Procedia CIRP, 94, 601-604(2020).
[23] Jabar S, Baghbani Barenji A, Franciosa P et al. Effects of the adjustable ring-mode laser on intermetallic formation and mechanical properties of steel to aluminium laser welded lap joints[J]. Materials & Design, 227, 111774(2023).
[24] Maina M R, Okamoto Y, Okada A et al. High surface quality welding of aluminum using adjustable ring-mode fiber laser[J]. Journal of Materials Processing Technology, 258, 180-188(2018).
[25] Li J M, Jiang P, Geng S N et al. Numerical and experimental study on keyhole dynamics and pore formation mechanisms during adjustable-ring-mode laser welding of medium-thick aluminum alloy[J]. International Journal of Heat and Mass Transfer, 214, 124443(2023).
[26] Zhang M J, Wu L F, Mao C et al. Experimental research on AZ31B magnesium alloy welded using fiber laser with adjustable ring spot[J]. Chinese Journal of Lasers, 49, 2202002(2022).
[27] Geng L B. Study on laser welding technology of automobile power battery cover plate[D](2017).
Get Citation
Copy Citation Text
Jinfang Dong, Fangyi Yang, Di Wu, Xiaoting Li, Da Zeng, Hongxing Huang, Hao Wu, Peng Zhang, Liangyin Jiang, Peilei Zhang. Spatter Suppression Mechanism and Process Optimization of Adjustable Ring-Mode Laser Welding[J]. Chinese Journal of Lasers, 2024, 51(12): 1202104
Category: Laser Forming Manufacturing
Received: Jul. 25, 2023
Accepted: Aug. 21, 2023
Published Online: Mar. 7, 2024
The Author Email: Wu Di (wudi@sues.edu.cn), Li Xiaoting (lixt112247@hanslaser.com)
CSTR:32183.14.CJL231055