Chinese Journal of Lasers, Volume. 50, Issue 24, 2402302(2023)

Influence of Interlayer Laser Remelting on Residual Stress During Forming Using Selective Laser Melting

Yali Yi1, Hongbo Wu1,2, Changzhi Jia2、*, and Herong Jin1
Author Affiliations
  • 1School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China
  • 2Artillery Engineering Department, Shijiazhuang Branch, Army Engineering University, Shijiazhuang 050003, Hebei, China
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    Figures & Tables(23)
    Diagram of laser remelt scanning strategy with an interval of 2 layers
    Diagram of different interval forming modes
    Photos of samples during and after forming. (a) During forming; (b) after forming
    Schematic diagram of interlayer laser remelting scanning strategy
    Schematic diagram of internal residual stress test
    Geometric configuration diagram of finite element analysis
    Nephogram of stress distribution in forming layer at different time
    Residual stress curves under different laser remelting intervals. (a) Interval of 0‒10 layers; (b) interval of 0, 2, 5, 10 layers
    Nephogram of residual stress distribution under different laser remelting intervals. (a) Unremelting; (b) interval of 2 layers; (c) interval of 5 layers; (d) interval of 10 layers
    Schematic diagram of internal residual stress generation
    Residual stress test results. (a) Residual stress curves; (b) residual stress boxplot
    Interlayer laser remelting morphology comparison
    Micro topography of molten pool center on top surface. (a) Unremelted topography; (b) remelted topography
    Microstructures of molten pool center on top surface. (a) Unremelted microstructure; (b) remelted microstructure
    Three-dimensional topography of top surface. (a) Unremelted topography; (b) remelted topography
    Three-dimensional topography of top surface roughness. (a) Unremelted topography; (b) remelted topography
    Tensile stress-strain curves
    Tensile fracture morphology of the samples. (a) Unremelting; (b) interval of 2 layers; (c) interval of 5 layers; (d) interval of 10 layers
    Impact absorbed energy at different interval of laser remelting
    Impact fracture morphology of the sample. (a) Unremelting; (b) interval of 2 layers; (c) interval of 5 layers; (d) interval of 10 layers
    Microhardness diagram of the top surface of the samples
    • Table 1. Contrast experiment setup

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      Table 1. Contrast experiment setup

      Sample numberRemelting interval /layerProcess parameter groupNumber of forming layers and height
      1Unremelting

      Laser power 120 W,scanning speed

      600 mm/s,layer thickness 0.02 mm,

      scanning speed 0.08 mm

      100 layers and 2 mm
      22
      35
      410
    • Table 2. Experimental and simulated residual stress values (scanning speed: 600 mm/s; laser power: 120 W)

      View table

      Table 2. Experimental and simulated residual stress values (scanning speed: 600 mm/s; laser power: 120 W)

      SampleExperimental residual stress /MPaSimulated residual stress /MPaDeviation /%
      Unremelting97.290.27.7
      Interval of 2 layers22.326.515.8
      Interval of 5 layers61.552.816.5
      Interval of 10 layers78.767.616.4
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    Yali Yi, Hongbo Wu, Changzhi Jia, Herong Jin. Influence of Interlayer Laser Remelting on Residual Stress During Forming Using Selective Laser Melting[J]. Chinese Journal of Lasers, 2023, 50(24): 2402302

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    Paper Information

    Category: Laser Additive Manufacturing

    Received: Apr. 18, 2023

    Accepted: Jul. 24, 2023

    Published Online: Dec. 7, 2023

    The Author Email: Jia Changzhi (chaoyang1974@126.com)

    DOI:10.3788/CJL230743

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