Chinese Journal of Lasers, Volume. 52, Issue 4, 0402408(2025)

Microstructure and Mechanical Properties of Graded Lattice Structures Formed via Selective Laser Melting Forming

Qulong Wei, Lihong Jiang*, Zheng Liu, Mingjie Zhao, Guangang Wang, and Zhenghua Guo
Author Affiliations
  • School of Aeronautical Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, Jiangxi ,China
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    Figures & Tables(19)
    SEM morphology and particle size distribution of Ti-6Al-4V powder. (a) Powder morphology; (b) powder size distribution;
    Three-dimensional model of BCC lattice structures. (a) BCC gradient cell is transitioned continuously at the junction; (b) ZL-BCC-A; (c) ZL-BCC-B; (d) ZL-BCC-C; (e) ZC-BCC; (f) HD-BCC
    Three-dimensional model of FCC lattice structures. (a) FCC gradient cell is transitioned continuously at the junction; (b) ZL-FCC-A; (c) ZL-FCC-B; (d) ZL-FCC-C; (e) ZC-FCC; (f) HD-FCC
    Forming simulation of linear gradient lattice structures. (a) Forming stress in BCC structure; (b) deformation in BCC structure along forming direction; (c) forming stress in FCC structure; (d) deformation in FCC structure along forming direction
    SLM formed gradient lattice structures. (a) BCC-XY plane; (b) FCC-XY plane; (c) BCC-XZ plane; (d) FCC-XZ plane
    Microstructures at lattice beam. (a)‒(b) Microstructures of cross section; (c)‒(d) microstructures of longitudinal section
    EBSD orientation diagrams at lattice node (IPF: inverse pole figure). (a) IPF-X; (b) IPF-Y; (c) IPF-Z; (d) reconstruction of β-phase IPF-Z
    EBSD orientation diagrams at the lattice beam. (a) IPF-X; (b) IPF-Y; (c) IPF-Z; (d) reconstruction of β-phase IPF-Z
    Lattice structure defects. (a) Surface coated with powder; (b) unmelted powder; (c) lack of fusion; (d) hole
    Micro-CT analysis showing relative density of the lattice structure. (a) X-Z plane; (b) X-Y plane; (c) defect distribution
    Stress-strain curves of gradient lattice structures. (a) BCC structures; (b) FCC structures
    Static compression macroscopic morphology. (a) HD-BCC-∅1; (b) ZL-BCC-A; (c) ZL-BCC-B; (d) ZL-BCC-C; (e) ZC-BCC; (f) HD-FCC-∅1; (g) ZL-FCC-A; (h) ZL-FCC-B; (i) ZL-FCC-C; (j) ZC-FCC
    Force analysis and numerical simulation of BCC lattice structures. (a)‒(c) Force analysis of cell unit; (d) ZL-BCC-A numerical simulation; (e)‒(f) HD-BCC-∅1 numerical simulation; (g)‒(h) ZL-BCC-C numerical simulation
    Force analysis and numerical simulation of FCC lattice structures. (a)‒(b) Force analysis of cell unit; (c) ZL-FCC-A numerical simulation; (d)‒(e) HD-FCC-∅1 numerical simulation; (f)‒(g) ZL-FCC-C numerical simulation
    Young's modulus of the cell units with different rod diameters
    Energy absorption curves of BCC and FCC structures. (a) BCC structures; (b) FCC structures
    Energy absorption efficiency curves of BCC and FCC structures. (a) BCC structures; (b) FCC structures
    • Table 1. Chemical composition of Ti-6Al-4V powder

      View table

      Table 1. Chemical composition of Ti-6Al-4V powder

      ElementMass fraction /%
      TiBal.
      Fe0.034
      Al6.19
      V4.1
      C0.017
      H0.002
      O0.098
      N0.006
    • Table 2. Roughness and size measurement of formed samples

      View table

      Table 2. Roughness and size measurement of formed samples

      TypeRoughness Ra /μmSize /(mm×mm×mm)Shank diameter /mm
      ZL-BCC-A-17.60512.33×12.27×21.551.00
      ZL-BCC-A-27.85512.33×12.29×21.551.01
      ZL-BCC-A-37.74312.36×12.32×21.481.01
      ZL-BCC-B-17.95512.32×12.28×21.430.63
      ZL-BCC-B-27.65312.33×12.39×21.420.64
      ZL-BCC-B-37.8341.37×12.36×21.450.65
      ZL-BCC-C-18.21612.28×12.22×21.550.73
      ZL-BCC-C-27.56212.30×12.25×21.630.75
      ZL-BCC-C-37.95812.27×12.35×21.580.72
      ZC-BCC-17.67412.34×12.19×21.380.82
      ZC-BCC-27.59812.30×12.29×21.470.81
      ZC-BCC-37.63512.27×12.33×21.350.81
      HD-BCC-17.46312.33×12.28×21.420.52
      HD-BCC-27.59812.35×12.38×21.470.53
      HD-BCC-37.42512.33×12.37×21.390.54
      ZL-FCC-A-17.93512.33×12.35×21.640.54
      ZL-FCC-A-27.85912.35×12.28×21.570.56
      ZL-FCC-A-37.49712.29×12.34×21.490.53
      ZL-FCC-B-17.86412.27×12.33×21.241.02
      ZL-FCC-B-27.79512.37×12.35×21.431.01
      ZL-FCC-B-37.88612.29×12.32×21.391.03
      ZL-FCC-C-18.25412.27×12.38×21.540.72
      ZL-FCC-C-28.32512.35×12.29×21.480.70
      ZL-FCC-C-38.29812.28×12.36×21.490.71
      ZC-FCC-17.57212.24×12.38×21.470.85
      ZC-FCC-27.45812.36×12.27×21.520.87
      ZC-FCC-37.61512.31×12.26×21.550.84
      HD-FCC-16.85112.35×12.38×21.580.93
      HD-FCC-27.86012.25×12.29×21.480.92
      HD-FCC-37.25812.34×12.31×21.540.93
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    Qulong Wei, Lihong Jiang, Zheng Liu, Mingjie Zhao, Guangang Wang, Zhenghua Guo. Microstructure and Mechanical Properties of Graded Lattice Structures Formed via Selective Laser Melting Forming[J]. Chinese Journal of Lasers, 2025, 52(4): 0402408

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    Paper Information

    Category: Laser Micro-Nano Manufacturing

    Received: Jun. 20, 2024

    Accepted: Aug. 2, 2024

    Published Online: Jan. 17, 2025

    The Author Email: Jiang Lihong (jianglihong1027@126.com)

    DOI:10.3788/CJL240987

    CSTR:32183.14.CJL240987

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