Laser & Optoelectronics Progress, Volume. 62, Issue 9, 0912005(2025)

Chip Warpage Detection System Based on Fringe Structured Light

Zijian Fan, Wanyuan Cai, Na Lü*, and Wei Tao**
Author Affiliations
  • Department of Instrument Science and Engineering, School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
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    Figures & Tables(23)
    Principle diagram of triangulation survey
    Twelve-step sine phase-shift diagram
    Variation in wrapped phase and absolute phase with X-axis pixel
    Fringe pattern with four-bit Gray code
    Mapping diagram of different coordinate systems
    Fitting process of standard Lowess algorithm
    Fitting process of Robust Gaussian Lowess algorithm
    Functional diagram of measurement system
    Physical photograph of the measurement device
    Schematic diagram and physical photograph of measurement and control system
    Structure of OMU
    Physical photograph of HSDU
    14 sets of calibration images
    CPU sample
    3D point cloud of the sample surface
    Distribution of PV values for the sample surface over 50 measurement times
    Point clouds of the standard block surface. (a) Original point cloud; (b) point cloud after mapping depth
    Point clouds of standard block surface before and after fitting. (a) 3D view and (b) side view of Lowess fitting; (c) 3D view and (d) side view of Robust Gaussian Lowess fitting
    Fitted results of standard block surface by different methods. (a) Lowess fitting; (b) Robust Gaussian Lowess fitting
    Packaged chips
    Fitted chip surfaces by two algorithms under different temperatures. Fitted results by Lowess algorithm under (a) 50 ℃ and (b) 260 ℃; fitted results by Robust Gaussian Lowess algorithm under (c) 50 ℃ and (d) 260 ℃
    Variations in PV value of chip with temperature fitted by different algorithms
    • Table 1. Calibration parameters of camera-projector

      View table

      Table 1. Calibration parameters of camera-projector

      ParmeterCameraProject
      Parameter matrix103-8.00.3-2.21169.3    0.38.0-1.5     87.3000       0.3105     0.0034-0.0171-0.00959.1585-0.0187-0.0018-0.00933.26260       0       0       0.0066
      Overall mean error0.050.81
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    Zijian Fan, Wanyuan Cai, Na Lü, Wei Tao. Chip Warpage Detection System Based on Fringe Structured Light[J]. Laser & Optoelectronics Progress, 2025, 62(9): 0912005

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Dec. 31, 2024

    Accepted: Feb. 12, 2025

    Published Online: Apr. 21, 2025

    The Author Email: Na Lü (nana414526@sjtu.edu.cn), Wei Tao (taowei@sjtu.edu.cn)

    DOI:10.3788/LOP242538

    CSTR:32186.14.LOP242538

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