Chinese Journal of Lasers, Volume. 48, Issue 14, 1402002(2021)

Development of Selective Laser Melted Aluminum Alloys and Aluminum Matrix Composites in Aerospace Field

Yanli Qin1, Bohui Sun1,2, Hao Zhang2, Dingrui Ni2、*, Bolü Xiao2, and Zongyi Ma2
Author Affiliations
  • 1School of Science, Shenyang Ligong University, Shenyang, Liaoning 110159, China
  • 2Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences,Shenyang, Liaoning 110016, China
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    Figures & Tables(17)
    Schematic of SLS[28]
    Schematic of SLM
    Schematic diagram of LMD[35]
    Phase diagram of Al-Si alloy[39]
    Effect of Si content on mechanical properties of Al-Si binary alloy SLM components[52]. (a) Tensile strength and proof stress of Al-Si SLM samples fabricated using the optimal laser scanning parameters; (b) breaking elongation of Al-Si SLM samples fabricated using the optimal laser scanning parameters
    Top view of single track of selective laser melted AlSi10Mg and process window[54]
    Cross-sectional view of single track of selective laser melted AlSi10Mg and process window[54]
    Tensile stress-strain curves and microhardness[64]. (a) Tensile stress-strain curves of as-fabricated and heat-treated samples; (b) microhardness of as-fabricated, heat-treated, and LSR-processed samples
    Mechanical properties of TiN/AlSi10Mg composites with different TiN contents[73]. (a) Microhardness;(b) yield and tensile strength as well as ductility
    Stress-strain curves and tensile strength of SLM CNT-AlSi10Mg samples with different contents of CNT[78].(a) Stress-strain curves ; (b) tensile strength
    Lightweight metal mirror manufactured by Fraunhofer Institute in Germany using SLM technology[92].(a) Hollow structure inside the mirror; (b) physical diagram of the mirror
    Light weighted SLM mirrors[93-94].(a) Physical diagram of SLM mirror; (b) internal structure of SLM mirror;(c) physical diagram of SLM mirror; (d) structure diagram of SLM mirror
    Aluminum alloy aviation grade structural support printed with SLM[95]
    Aluminum alloy antenna bracket printed with SLM by Thales Alenia Space[8]. (a) Aluminum alloy antenna bracket; (b) the bracket is mounted on the satellite component
    AL250C aircraft engine components printed with SLM[97]
    • Table 1. Comparison of three laser 3D printing technologies[36-37]

      View table

      Table 1. Comparison of three laser 3D printing technologies[36-37]

      ItemSLMSLSLMD
      SpeedSlowSlowFast
      AccuracyHighAverageLow
      CostHighAverageLow
      Support structureYesNoNo
      MaterialMetal/alloyMetals/ceramics/thermoplasticMetal
      SizeSmallSmallLarge
      FaultsSmall size/lowefficiency/high costLow strength/rough surfaceLow precision/needsubsequent processing
    • Table 2. Domestic and international research on AM process of aluminum alloys and aluminum matrix composites

      View table

      Table 2. Domestic and international research on AM process of aluminum alloys and aluminum matrix composites

      MaterialMethodHeat treatmentTensilestrength /MPaElongation /%Hardness /HVRef.
      Al-Si20SLM5502.0--4.0[52]
      AlSi10MgSLM4468.09209[82]
      AlSi10MgSLM160 ℃/4 h4938.6134[83]
      AlSi10MgSLM540 ℃/1 h+160 ℃/4 h32315.3[83]
      Al-Cu-MgSLM4026.0±1.4[84]
      Al-Cu-MgSLMT6455±106.2±1.8[85]
      AlSi10MgSLM333±151.4±0.3125±1[86]
      AlSi10MgSLMT6292±43.9±0.5100±1[86]
      AlSi10MgSLM6.0123[63]
      AlSi10MgSLMT622.051[63]
      CNT-AlSi10MgSLM441.2±0.9[78]
      TiC-AlSi10MgSLM48210.8185[76]
      TiN-AlSi10MgSLM492 ± 5.57.5± 0.29157±4.9[77]
      TiN-Al7075LPBF36.0 ± 1.5138 ±4.7[79]
      TiB2-AlSi10MgSLMT653015.5[80]
      Notes:LPBF means laser powder bed fusion.
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    Yanli Qin, Bohui Sun, Hao Zhang, Dingrui Ni, Bolü Xiao, Zongyi Ma. Development of Selective Laser Melted Aluminum Alloys and Aluminum Matrix Composites in Aerospace Field[J]. Chinese Journal of Lasers, 2021, 48(14): 1402002

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 10, 2020

    Accepted: Feb. 7, 2021

    Published Online: Jun. 25, 2021

    The Author Email: Dingrui Ni (drni@imr.ac.cn)

    DOI:10.3788/CJL202148.1402002

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