Chinese Journal of Lasers, Volume. 51, Issue 4, 0402103(2024)

Research Progress of Ultrasonic Assisted Laser Manufacturing Technology (Invited)

Zhehe Yao1,2,3, Chenghao Pan1,2,3, Yiming Chi1,2,3, Jian Chen1,2,3, Fabo Wang1,2,3, Qunli Zhang1,2,3, and Jianhua Yao1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, Zhejiang , China
  • 2Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, Hangzhou 310023, Zhejiang , China
  • 3College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, Zhejiang , China
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    Figures & Tables(15)
    Diagram of ultrasonic coupling modes and devices in laser manufacturing process
    Electron backscattered diffraction analysis of 316L with or without ultrasound[25]. (a) Grain distribution without ultrasound;(b) grain distribution with ultrasound; (c) inverse pole figure without ultrasound; (d) inverse pole figure with ultrasound
    Schematic diagram of multi-scale and multi-physical phenomena in the L-DED process[28]
    Numerical simulation of ultrasonic effect[28]. (a) Flow stress in mushy zone during ultrasonic assisted laser deposition; (b) severe convection of solute in molten pool caused by ultrasound
    Ultrasonic assisted laser powder bed fusion[59]. (a) Schematic illustrations of technological process; (b) sub-grain structure without ultrasound; (c) sub-grain structure with ultrasound
    Schematic diagram of collaborative technology of laser cladding and ultrasonic impact[41]
    Microstructure evolution of 304 stainless steel deposited by ultrasonic directional energy deposition[45]. (a) Original microstructure; (b) depth of blue represents the local dislocation density after ultrasonic impact; (b1)(b2) magnification map of the corresponding position; (c1)(c2) subgrain formation; (d1)(d2) recrystallized grain formation; (e) final status
    Optical microstructure of welded joints[80]. (a)‒(c) Laser welding macroscopic weld cross-section, fusion line, and weld center area; (d)‒(f) ultrasonic assisted laser welding macroscopic weld cross-section, fusion line, and weld center area
    Schematic diagram of laser impact combined with ultrasonic impact peening[38]. (a) Ultrasonic impact peening; (b) laser impact peening
    Microstructure of the near-surface layer of AISI 1045[93]. (a) Steel in the initial state; (b) LHT; (c) UIT; (d) UIT + LHT;(e) LHT + UIT
    Scanning electron microscope (SEM) analysis of micropore inlet[14]. (a) With ultrasound; (b) without ultrasound
    Water-based ultrasonic assisted laser drilling[117]. (a) Diagram of mechanism; (b) surface morphology of micropore
    Growth mechanism of bismuth-based nanosheets prepared by ultrasonic assisted liquid laser ablation[134]
    Mechanism diagram of material removal by ultrasonic assisted laser polishing[138]
    • Table 1. Effects of ultrasonic vibration in ultrasonic assisted laser manufacturing processes

      View table

      Table 1. Effects of ultrasonic vibration in ultrasonic assisted laser manufacturing processes

      Affected behaviorEffects of ultrasonic vibration
      Solidification behavior

      Accelerate the flow of molten pool21-22

      Promote the convective heat transfer of the molten pool, reduce the temperature gradient and increase the cooling rate23-25

      Promote the uniform distribution of elements and inhibit the precipitation of hard and brittle phases1526-27

      Break dendrites and refine grain size428-29

      Defect formationInhibit the formation of pores, cracks and other defects, improve density30-31
      Particle distributionImprove the local aggregation of particles and improve the uniformity of particle distribution32-33
      Residual stressRealize the transformation of residual tensile stress to compressive stress34-36
      DislocationInduce entanglement of long-range and short-range dislocations around and inside the grain boundaries37-38
      Surface qualityPromote the debris separation, break surface oxide, and improve surface quality of the formed parts1439
      Forming accuracyAcoustic softening increase the plastic flow ability and decrease yield stress of the materials, improve forming accuracy40
      Mechanical propertyImprove the hardness, wear resistance, toughness, plasticity, and other properties of the formed parts41-45
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    Zhehe Yao, Chenghao Pan, Yiming Chi, Jian Chen, Fabo Wang, Qunli Zhang, Jianhua Yao. Research Progress of Ultrasonic Assisted Laser Manufacturing Technology (Invited)[J]. Chinese Journal of Lasers, 2024, 51(4): 0402103

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Dec. 16, 2023

    Accepted: Jan. 29, 2024

    Published Online: Feb. 28, 2024

    The Author Email: Yao Jianhua (laser@zjut.edu.cn)

    DOI:10.3788/CJL231534

    CSTR:32183.14.CJL231534

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