Chinese Journal of Lasers, Volume. 50, Issue 8, 0802205(2023)

Numerical Simulation and Experimental Study of High-Speed Laser Cladding Under Circular Scanning Path

Rongxia Chai*, Yan Tian, Xinjian Zhou, Xiaoyuan Jiang, Yongfeng Lu, and Siyu Liu
Author Affiliations
  • College of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an 710054, Shaanxi, China
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    Figures & Tables(18)
    Schematics of multiple-channel high-speed laser cladding. (a) Schematic of the internal, central, and external of the coating; (b) schematic of areas A1, A2, and A3
    Cloud maps of temperature field distribution at areas A1, A2, and A3. (a) Area A1; (b) area A2; (c) area A3
    Temperature-time curves of cladding layer at areas A1, A2, and A3
    Temperature-time diagram during laser cladding
    Morphology of iron-based TY-1 powder particles
    Schematic of sampling positions of metallographic samples
    Microstructure sampling diagram of single-pass coating
    Microhardness test
    Electrochemical corrosion test bench
    Microstructures of 1# section of different regions before and after preheating and insulation. (a) Region a1, without preheating; (b) region a1, without preheating, insulation for 15 s after cladding; (c) region a2, preheating 3 s; (d) region a2, preheating 3 s, insulation for 12 s after cladding; (e) region a3, preheating10 s; (f) region a3, preheating 10 s, insulation for 4 s after cladding
    Microstructures of 2# section of different regions before and after preheating and insulation. (a) Region a1, without preheating; (b) region a1, without preheating, insulation for 15 s after cladding; (c) region a2, preheating 3 s; (d) region a2, preheating 3 s, insulation for 12 s after cladding; (e) region a3, preheating10 s; (f) region a3, preheating 10 s, insulation for 4 s after cladding
    Microhardness of coating cross-section. (a) Schematic for measuring microhardness; (b) microhardness curves
    Polarization curves of coating samples located in different regions
    • Table 1. Thermophysical parameters of 27SiMn steel

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      Table 1. Thermophysical parameters of 27SiMn steel

      Temperature /℃Density /(kg·m-3Heat conductivity /(W·m-1·℃-1Specific heat /(kg-1·℃-1
      207800500460
      2507700470480
      5007610400530
      7507550270675
    • Table 2. Thermophysical parameters of iron-based TY-1 powder

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      Table 2. Thermophysical parameters of iron-based TY-1 powder

      Temperature /℃Density /(kg·m-3Heat conductivity /(W·m-1·℃-1Specific heat /(kg-1·℃-1
      07860124112
      2007800116124
      4007750102142
      800770063228
      1200764071158
    • Table 3. Process parameters for high-speed laser cladding

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      Table 3. Process parameters for high-speed laser cladding

      ParameterValue
      Laser power /W900
      Powder feed rate /(g·min-113
      Scanning speed /m·min-12
      Overlap rate60%
      Spot diameter /mm2
    • Table 4. Chemical composition of TY-1 powder

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      Table 4. Chemical composition of TY-1 powder

      ElementMass fraction /%
      C0.09
      Cr16.62
      Si1.25
      Ni4.17
      FeBal.
      Others<3.00
    • Table 5. Electrochemical parameters of coating samples located in different regions

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      Table 5. Electrochemical parameters of coating samples located in different regions

      PositionEcorr /VJcorr /(10-6A·cm-2
      a1-0.5251.9953
      a2-0.5141.5849
      a3-0.4660.7943
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    Rongxia Chai, Yan Tian, Xinjian Zhou, Xiaoyuan Jiang, Yongfeng Lu, Siyu Liu. Numerical Simulation and Experimental Study of High-Speed Laser Cladding Under Circular Scanning Path[J]. Chinese Journal of Lasers, 2023, 50(8): 0802205

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    Paper Information

    Category: Laser Surface Machining

    Received: Oct. 31, 2022

    Accepted: Jan. 15, 2023

    Published Online: Mar. 28, 2023

    The Author Email: Chai Rongxia (20205016022@stu.xust.edu.cn)

    DOI:10.3788/CJL221380

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