Chinese Journal of Lasers, Volume. 52, Issue 14, 1402103(2025)

Research Progress on Water‐Jet Laser Precision Processing Technology(Invited)

Yulu Zhang1, Shengzhi Sun1、*, Ye Dai2, Bin Qian3, and Jianrong Qiu4
Author Affiliations
  • 1Faculty of Information Science and Engineering, Ningbo University, Ningbo 315211, Zhejiang , China
  • 2Institute of Quantum Science and Technology, Department of Physics, Shanghai University, Shanghai 200444, China
  • 3Ningbo Jiangxin Rapid Prototyping Technology Co., Ltd., Ningbo 315211, Zhejiang , China
  • 4College of Optical Science and Engineering, Zhejiang University, Hangzhou 310027, Zhejiang , China
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    Figures & Tables(20)
    Schematic of WJGL processing system [9]
    Coupling principle of laser beam and water jet. (a) Schematic diagram of laser coupling with water jet[22]; (b) schematic diagram of laser beam propagation[23]; cross-sectional views of propagation paths of (c) meridional rays and (d) skew rays; (e) coupling errors between water jet and laser, with aligned coupling, axial deviation, radial deviation, and angular deviation shown from left to right[25]
    Factors affecting coupling of laser and water jet. (a) Numerical apertures under different states[27]; (b) electric field distributions at different stages of water jet with contraction, cavitation, development of cavitation, and hydraulic flipshown from left to right[28]
    Laser energy distributions[31]. (a) Water-jet guided laser; (b) Gaussian laser
    Simulation of temperature field in material processing with water-jet guided laser. (a) Temperature distribution and diffusion under different pulse durations[34]; (b) temperature variations of high-temperature alloy surface material of thermal barrier coating[35]
    Principles and material removal mechanisms of water-jet guided laser, underwater laser, and water-assisted laser processing technologies. (a) Cooling and remelting process during water-jet guided laser processing[36]; (b) heat-affected zone in cross-section of nickel-based alloy[36]; (c) principle of water-jet guided laser processing[37]; (d) oxidation process in water-jet guided laser processing[37]; (e) cross section of alloy[37]; (f) schematic diagram of underwater laser processing[38]; (g) material removal mechanism of underwater laser processing[38]; (h) upper surface of blind hole[38]; (i) schematic diagram of water-assisted laser processing[39]; (j) material removal mechanism of water-assisted laser processing[39]; (k) upper surface of microgroove[39]
    Characteristics of water jet[42]. (a) Four stages of water jet; (b) various nozzle structures
    Water jet lengths under different conditions. (a) Different water flow velocities[11]; (b) different nozzle diameters[11]; (c) different atmospheres[47]
    Influence of laser wavelength on material. (a) Absorption coefficients of water for different laser wavelengths[24]; (b) 355 nm water-jet guided laser processing of wafer[48]; (c) transmission efficiency of 1064 nm water-jet guided laser at different nozzle diameters[52]; (d) comparison of simulated and experimental transmission efficiencies for 1064 nm water-jet guided laser[25]; (e) processing of 0.75 mm thick silicon wafer using 1064 nm water-jet guided laser [25]
    Influence of duty cycle on material processing. (a) Process of material ablation by water-jet guided laser[26]; (b) variation in hole depth under different duty cycles [54]
    Temperature field simulation of water-jet guided laser. (a) Temperature field simulations of conventional laser and water-jet guided laser[56]; (b) heat affected zone distribution in 304 stainless steel substrate under different average laser powers[58]; (c) drilling depths and heat affected zone distributions in nickel-based superalloy under different pulse numbers [61]
    Schematic diagrams of water-jet guided laser equipment[62]. (a) Schematic diagram of high-pressure water circulation system; (b) schematic diagram of laser and water jet coupling device
    Influence of scanning speed on processed material. (a) Surface morphologies of processed LTCC at different scanning speeds[64]; (b) widths and tapers of upper and lower surfaces of LTCC processed at different scanning speeds[64]; (c) widths and surface morphologies of upper and lower surfaces of CFRP processed at different scanning speeds[65]; (d) effects of different paths on material removal rate [65]
    Advantages of water-jet guided laser in processing efficiency. (a) Comparison of cross sections of monocrystalline silicon processed by water-jet guided laser and water-assisted laser[66]; (b) comparison of surface morphologies of diamond processed by conventional laser and water-jet guided laser[67]; (c) comparison of surface morphologies of CMCs processed by femtosecond laser and water-jet guided laser[68]; (d) comparison of cross sections of microgrooves in Ti-6Al-4V alloy processed by gas-assisted laser and water-jet guided laser[69]; (e) simulation and experimental results of water-jet guided laser processing at different scanning speeds[70]; (f) morphologies and temperature distributions of water-jet guided laser processed groovings under different pulse numbers [71]
    Advantages of water-jet guided laser in processing accuracy. (a) Water-jet guided laser processed monocrystalline silicon at different powers[72]; (b) water-jet guided laser machining of monocrystalline diamond micro-milling cutters[74]
    Advantages of water-jet guided laser in depth-to-diameter ratio. (a) Drilling of 10 mm thick 7075 alloy[76]; (b) drilling of 10 mm thick CFRP seam section[65]; (c) drilling of 3 mm thick DD6 alloy[78]
    Advantages of water-jet guided laser in processing flexibility. (a) TBC skew hole and skew hole quality[80]; (b) FCHs of nickel-based single-crystal turbine blades[81]; (c) CMC skew hole[82]
    • Table 1. Factors affecting water jet and their mechanisms of action

      View table

      Table 1. Factors affecting water jet and their mechanisms of action

      Influencing factorContentMechanism of action
      Nozzle geometryLower conical nozzleDetermining contraction state of water jet
      Nozzle diameter30‒100 µmDetermining energy density distribution and processing resolution
      Flow velocity of water jet0.1‒30 m/sDetermining slag removal efficiency and convective heat transfer intensity
      Pressure of water jet5‒45 MPaAffecting stripping capability between water jet and molten material
      Temperature of water jet10‒25 ℃Influencing plasma shielding effect
      Quality of water jet<1 µmAffecting laser scattering loss
      Ambient atmosphereN2, CA, ArInfluencing oxidation reaction rate and water jet stability
    • Table 2. Research progress on water-jet guided laser processing of different materials

      View table

      Table 2. Research progress on water-jet guided laser processing of different materials

      MaterialWater jet parameterLaser parameterProcessing effect

      1.0 mm thick

      silicon72

      Water pressure: 7 MPa

      Nozzle diameter: 60 µm

      Wavelength:532 nm

      Repetition rate: 20‒120 kHz

      Average power: 5‒10 W

      Pulse width: 480‒540 ns

      Kerf edge and other surfaces exhibit no

      oxidation or cracks, and aspect ratio of

      kerf reaches up to 12.7

      3.0 mm thick

      DD678

      Water pressure: 20 MPa

      Nozzle diameter: 100 µm

      Wavelength:532 nm

      Repetition rate: 10 kHz

      Average power: 12‒20 W

      Pulse width: 75 ns

      Micropores with depth-to-diameter ratio of

      5∶1; at power of 12 W, taper is reduced

      from 5.85° to 2.28°, representing reduction

      of 61%

      8.5 mm thick

      TBC superalloy80

      Water pressure: 20 MPa

      Nozzle diameter: 80 µm

      Wavelength:532 nm

      Repetition rate: 8 kHz

      Scanning velocity: 15 mm/s

      Micropores with depth-to-diameter ratio of

      14∶1; 45° skew hole at depth-to-diameter ratio

      of 20∶1;machining time of 186 s; almost no

      taper; 1.2 µm thick recast layer

      Ti-6Al-4V

      superalloy69

      Water pressure: 15 MPa

      Nozzle diameter: 150 µm

      Nd∶YVO4 laser system

      WJGL processed kerf exhibits low depth-to

      width ratio of 1.9∶2.5; ultrathin oxide outer

      layer , only a few hundred nanometers

      thick, and ultrafine α-Ti grain inner layer

      are formed on surface, which decreases

      roughness to 12 μm

      CFRP65Nozzle diameter: 100 µm

      Wavelength:532 nm

      Repetition rate: 40 kHz

      Average power: 30 W

      Pulse width: 8.6‒50 ns

      Efficient cutting of 10 mm thick CFRP is

      realized by adopting different cutting paths;

      inner wall of channel is clean and carbon

      fiber section is neat without thermal

      expansion phenomenon

      4 mm thick

      CMCs65

      Water speed: 40‒160 m/s

      Nozzle diameter: 30 µm

      Wavelength:532 nm

      Repetition rate: 10 kHz

      Average power: 15 W

      Pulse width: 70‒100 ns

      Micropores with depth-to-diameter ratio of

      8∶1; cross section of processed zone is

      uniform, without silicon carbide fiber

      stretching and delamination

    • Table 3. Research progress on water-jet guided laser equipment at home and abroad

      View table

      Table 3. Research progress on water-jet guided laser equipment at home and abroad

      Research institutionSynova

      Dongguan

      Koshite

      Shenyang Institute

      of Automation

      HIT

      Xi’an LaSiC Semiconductor

      Technology Co., Ltd.

      Optical schemeSelf-developmentSelf-developmentSelf-developmentSelf-developmentPurchase from outside
      High-pressure water schemeHydraulic drivePneumatic driveHydraulic drive
      Nozzle diameter30‒70 µm30‒70 µm80 µm60 µm25‒80 µm
      Laser power60 W@532 nm

      50 W@532 nm,

      2000 W@1064 nm

      70 W@532 nm25 W@532 nm50 W@532 nm

      Prepared

      equipment price

      Around five

      million CNY

      Around three

      million CNY

      Cuttable

      material

      Ceramics, metals,

      diamonds

      Ceramics, metals,

      diamonds

      CeramicsMetals

      Ceramics, metals,

      diamonds

      Merit

      Equipment with

      high integrity

      Equipment with

      high integrity

      Fast processing

      speed

      Fast processing

      speed

      Fast processing

      speed

      DrawbackExpensiveHigh cost

      Only single type of

      samples can be cut

      Only single type of

      samples can be cut

      Expensive
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    Yulu Zhang, Shengzhi Sun, Ye Dai, Bin Qian, Jianrong Qiu. Research Progress on Water‐Jet Laser Precision Processing Technology(Invited)[J]. Chinese Journal of Lasers, 2025, 52(14): 1402103

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 3, 2025

    Accepted: Jun. 23, 2025

    Published Online: Jul. 10, 2025

    The Author Email: Shengzhi Sun (sunshengzhi@nbu.edu.cn)

    DOI:10.3788/CJL250665

    CSTR:32183.14.CJL250665

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