Chinese Journal of Lasers, Volume. 50, Issue 4, 0402022(2023)

Sapphire Through‐Hole Machining with 355 nm All‐Solid‐State Ultraviolet Nanosecond Laser

Ye Ma1, Cheng Lei1、*, Ting Liang1、**, Pengfei Ji1, Yuqiao Liu1, Bingyan Wang2, and Guofeng Chen2
Author Affiliations
  • 1State Key Laboratory of Dynamic Measurement Technology, North University of China, Taiyuan 030051, Shanxi, China
  • 2Inner Mongolia Power Machinery Institute, Hohhot 010010, Inner Mongolia, China
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    Figures & Tables(13)
    Schematic of ultraviolet micro machining system
    Schematics of laser machining. (a) Shock drilling; (b) rotary cutting and drilling; (c) spiral drilling
    SEM and 3D images of through-hole. (a) SEM image of through-hole surface; 3D images of (b) through-hole surface,
    SEM images of through-holes processed under different energy densities. (a) 27.68 J/cm2; (b) 29.57 J/cm2; (c) 31.12 J/cm2;
    Morphologies of sapphire through-holes processed under different laser repetition frequencies
    SEM image of drilling failure when energy density and repetition frequency of laser is 32.59 J/cm2 and 45 kHz, respectively
    Surface morphologies of sapphire micro through-holes processed under different laser scanning speeds
    Cross-section SEM images and tapering angles of sapphire micro through-holes processed under different laser scanning speeds. (a) 0.9 mm/s; (b) 0.7 mm/s; (c) 0.5 mm/s; (d) 0.3 mm/s; (e) 0.1 mm/s; (f) through-hole tapering angle versus laser scanning speed
    Morphology image of sapphire through-hole under optimal parameter conditions. (a) SEM amplification image of through-hole edge; (b) three-dimensional image of through-hole morphology
    • Table 1. Main technical parameters of ultraviolet laser

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      Table 1. Main technical parameters of ultraviolet laser

      Laser parameterValue
      Wavelength355 nm
      Pulse width10-25 ns
      Frequency20-100 kHz
      Power0-300 μJ
      Spot modeTEM00(quality factor M2<1.3)
    • Table 2. Relationship between laser pulse width and repetition frequency

      View table

      Table 2. Relationship between laser pulse width and repetition frequency

      Laser pulse width /nsLaser repetition frequency /kHz
      1130
      1340
      1550
      1760
      1970
    • Table 3. Relationship between laser pulse overlap rate and scanning speed

      View table

      Table 3. Relationship between laser pulse overlap rate and scanning speed

      d /μmfREP /kHzvs /(mm·s-1η /%
      30300.199.99
      30300.399.97
      30300.599.94
      30300.799.92
      30300.999.90
    • Table 4. Comparisons of sapphire through-holes processed by ultraviolet nanosecond laser with results in literatures

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      Table 4. Comparisons of sapphire through-holes processed by ultraviolet nanosecond laser with results in literatures

      ParameterPresent workRef.[23Ref.[14Ref.[15
      MaterialMonocrystalline sapphire(c-cut)

      Monocrystalline sapphire

      (c-cut)

      Monocrystalline sapphire(c-cut)Monocrystalline sapphire(c-cut)
      Beam styleGaussianBesselGaussianGaussian
      Pulse duration

      Nanosecond

      (11-19 ns)

      Picosecond(6 ps)Picosecond(0.8 ps)

      Femtosecond

      (300-500 fs)

      Sample thickness500 μm430 μm300 μm430 μm
      Hole diameter~200 μm~100 μm~1 mm~400 μm
      Machining technique

      Up-bottom

      ablation with spiraling

      Trepanning with polyimide tape

      Bottom-up ablation

      with spiraling

      Bottom-up ablation

      with spiraling

      Tapering angle<5°<3°<2°-<5°
      Z-axis translationYesNoYesYes
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    Ye Ma, Cheng Lei, Ting Liang, Pengfei Ji, Yuqiao Liu, Bingyan Wang, Guofeng Chen. Sapphire Through‐Hole Machining with 355 nm All‐Solid‐State Ultraviolet Nanosecond Laser[J]. Chinese Journal of Lasers, 2023, 50(4): 0402022

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    Paper Information

    Category: laser manufacturing

    Received: Oct. 21, 2022

    Accepted: Nov. 15, 2022

    Published Online: Feb. 2, 2023

    The Author Email: Lei Cheng (leicheng@nuc.edu.cn), Liang Ting (liangtingnuc@nuc.edu.cn)

    DOI:10.3788/CJL221348

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