Chinese Journal of Lasers, Volume. 52, Issue 8, 0802405(2025)

Study on Defect Characteristics of CVD Diamond Microgrooves Etched by Picosecond Laser

Longchao Cao1, Wenxing Hu1, Juntao Wang1, Weihong Li1, Wentao Guo1, Wang Cai1、*, and Congyi Wu2,3、**
Author Affiliations
  • 1Hubei Key Laboratory of Digital Textile Equipment, School of Mechanical Engineering & Automation, Wuhan Textile University, Wuhan 430073, Hubei , China
  • 2School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei , China
  • 3State Key Laboratory of Intelligent Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei , China
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    Figures & Tables(19)
    Schematic of experimental setup and processing principle for diamond picosecond laser machining
    Schematic of physics model and grid division
    Variation of temperature distribution with grid size. (a) Maximum temperature; (b) partial enlargement of Fig.3(a); (c) minimum temperature; (d) partial enlargement of Fig.3(c); (e) average temperature; (f) average temperatures under different model sizes
    Temperature distributions on diamond surface after irradiation of single-pulse picosecond lasers with different energy density values. (a) 5.96 J·cm-2; (b) 6.96 J·cm-2; (c) 7.95 J·cm-2; (d) 9.94 J·cm-2
    Temperature distributions along different paths under different energy densities for single pulses. (a) Temperature distribution along x axis; (b) partial enlargement of Fig.5(a); (c) temperature distribution along z axis; (d) partial enlargement of Fig.5(c)
    Influence of repetition frequency on diamond temperature under 10 pulses. (a) 100 kHz; (b) 1000 kHz
    Typical surface morphologies of microgrooves at different scanning numbers under laser power of 6 W. (a) 20; (b) 50; (c) 70; (d) 100
    Typical surface morphologies of microgrooves at different scanning speeds under power of 10 W and scanning number of 70
    Schematic of quality evaluation indicators for laser cutting of CVD diamond
    Defects at different positions within HAZ. (a1)(a2) Chipping; (b1)(b2) chipping and yellow modified zone; (c1)(c2) chipping and uneven edge
    Typical optical microscopic images of each sample
    Variance analysis of microgroove width. (a) Main effect diagram; (b)(c) interaction diagrams of various factors based on microgroove width
    Effect of scanning number on width of micro-groove. (a) Variation of micro-groove width with scanning number;
    Variance analysis of HAZ width. (a) Main effect diagram; (b)(c) interaction diagrams of various factors based on HAZ width
    Influence of scanning number on HAZ width
    • Table 1. Physical property parameters of CVD diamond[2,28]

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      Table 1. Physical property parameters of CVD diamond[2,28]

      PropertyUnitValue
      Densityg·cm-33.52
      Young modulus (EGPa1050
      Poisson ratio (v0.1
      Thermal conductivityW·(m·K)-12000
      Specific heat capacity @300 KJ·(kg·K)-11827
      Absorptivity0.25
      Diamond vaporization temperature4000
      Graphite vaporization temperature3500
      Oxidation temperature1200
      Initial temperature22
    • Table 2. Experimental parameters for laser ablation of diamond

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      Table 2. Experimental parameters for laser ablation of diamond

      Process parameterUnitValue
      Factor level of 1Factor level of 2Factor level of 3Factor level of 4Factor level of 5
      Laser powerW678910
      Scanning speedmm·s-11050100200500
      Scanning number10205070100
    • Table 3. Range analysis for microgroove width evaluation

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      Table 3. Range analysis for microgroove width evaluation

      LevelFitted mean of laser powerFitted mean of scanning speed
      125.6234.51
      230.8934.28
      333.8432.38
      429.14
      535.4626.94
      Optimal level15
      Fitted range9.847.57
    • Table 4. Range analysis for HAZ width evaluation

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      Table 4. Range analysis for HAZ width evaluation

      LevelFitted mean of laser powerFitted mean of scanning speed
      14.332.59
      23.55.46
      34.205.89
      44.11
      55.754.18
      Optimal level21
      Fitted range2.253.3
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    Longchao Cao, Wenxing Hu, Juntao Wang, Weihong Li, Wentao Guo, Wang Cai, Congyi Wu. Study on Defect Characteristics of CVD Diamond Microgrooves Etched by Picosecond Laser[J]. Chinese Journal of Lasers, 2025, 52(8): 0802405

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    Paper Information

    Category: Laser Micro-Nano Manufacturing

    Received: Jun. 6, 2024

    Accepted: Aug. 5, 2024

    Published Online: Apr. 2, 2025

    The Author Email: Wang Cai (wcai@wtu.edu.cn), Congyi Wu (wucongyi@hust.edu.cn)

    DOI:10.3788/CJL240945

    CSTR:32183.14.CJL240945

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