Chinese Journal of Lasers, Volume. 50, Issue 12, 1202203(2023)

Effects of Surface Silane Modification and Laser Machining Microbarb Structure on Performance of Aluminum Alloy-CFRP Adhesive Joint

Shuping Zhang1, Yu Cao2, Wenfeng Yang2, Yan Cai1, Wenwen Liu1, Dehua Zhu1、*, and Huan Zhang3、**
Author Affiliations
  • 1International Science & Technology Cooperation Base for Laser Processing Robot, Wenzhou University, Wenzhou 325035, Zhejiang, China
  • 2Aviation Engineering Institute, Civil Aviation Flight University of China, Guanghan618307, Sichuan, China
  • 3Institute of Laser and Optoelectronic Intelligent Manufacturing, Wenzhou University, Wenzhou 325105, Zhejiang, China
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    Figures & Tables(10)
    Schematics of laser and optical path. (a) Physical picture of laser; (b) schematic of laser optical path
    Schematics of barb array parameters and fabrication process. (a) Structure of barb array; (b) schematic of barb array parameters; (c) schematics of barb array fabrication process
    Schematics of gluing process. (a) Laser treatment; (b) application of silane coupling agent; (c) application of adhesive; (d) pressurized bonding; (e) addition of gaskets
    3D morphologies of barb array structure. (a) Macroscopic 3D morphology of barb structure on aluminum alloy surface; (b) macroscopic 3D morphology of barb structure on CFRP surface; (c) 3D microstructure of aluminum alloy barb structure; (d) 3D microstructure of CFRP barb structure
    Cross-sectional views of adhesive joint. (a) Cross section of barb array joint; (b) cross section of joint after sandpaper roughening; (c) cross section of untreated joint
    XPS images of fracture interface of aluminum alloy. (a) Al2p and (b) O1s spectra without silane coupling agent modification; (c) Al2p and (d) O1s spectra after silane coupling agent modification
    Schematic of joint strength
    Fracture diagrams of adhesive joints under different treatment methods. (a) No treatment; (b) sandpaper treatment; (c) only laser treatment; (d) silane coupling agent modification and laser treatment
    • Table 1. Barb structure shape parameters

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      Table 1. Barb structure shape parameters

      ParameterDWLrLsLt
      Value603001015050
    • Table 2. Laser parameters used to produce barb arrays on aluminum and CFRP surfaces

      View table

      Table 2. Laser parameters used to produce barb arrays on aluminum and CFRP surfaces

      Scanningobject

      Power /

      W

      Scanning speed /(mm/s)Frequency /kHzNumber of scannings
      Al2490506
      CFRP241200507
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    Shuping Zhang, Yu Cao, Wenfeng Yang, Yan Cai, Wenwen Liu, Dehua Zhu, Huan Zhang. Effects of Surface Silane Modification and Laser Machining Microbarb Structure on Performance of Aluminum Alloy-CFRP Adhesive Joint[J]. Chinese Journal of Lasers, 2023, 50(12): 1202203

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    Paper Information

    Category: Laser Surface Machining

    Received: Nov. 18, 2022

    Accepted: Feb. 8, 2023

    Published Online: Jun. 6, 2023

    The Author Email: Zhu Dehua (zhu_556@163.com), Zhang Huan (ayahuan1018@163.com)

    DOI:10.3788/CJL221430

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