Laser & Optoelectronics Progress, Volume. 59, Issue 9, 0922019(2022)

Ultraprecision Grating Positioning Technology for Wafer Stage of Lithography Machine

Junhao Zhu1, Shengtong Wang1, and Xinghui Li1,2、*
Author Affiliations
  • 1Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, Guangdong , China
  • 2Tsinghua-Berkeley Shenzhen Institute, Tsinghua University, Shenzhen 518055, Guangdong , China
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    Figures & Tables(21)
    Schematic diagrams of wafer stage and six-degree-of-freedom positioning in lithography machine. (a) Schematic diagram of lithography system; (b) photo of worktable of lithography machine; (c) error sources of precision displacement parts of worktable; (d) schematic diagram of six-degree-of-freedom motion error
    Comparison of laser interferometer and grating interferometer measurement system used by ASML lithography machine in the Netherlands. (a) Laser interferometer measurement system; (b) grating interferometer measurement system
    Basic principle of high precision grating interferometer and sub-nano measurement scheme. (a) Principle of one dimensional diffraction grating displacement measurement; (b) Magnescale grating interferometer; (c) self-collimating grating interferometer
    Two-degree-of-freedom grating interferometer
    KGM 282 two-degree-of-freedom grating interferometer developed by Heidenhain company[37]
    Schematic of absolute displacement measurement
    XY two-degree-of-freedom grating interferometer based on two-dimensional grating
    XYZ three-degree-of-freedom grating interferometer with out of plane measurement capability based on two-dimensional grating. (a) Three-DOF grating interferometer; (b) three-DOF grating interferometer with self-collimating structure
    Heterodyne three-degree-of-freedom grating interferometer based on two gratings
    Heterodyne three-degree-of-freedom grating interferometer with single grating and common optical path
    Single-measuring-point six-degree-of-freedom measuring system
    Multi-measuring-point six-degree-of-freedom measuring system. (a) Three-beam six-DOF measurement system based on two-dimensional grating; (b) six-DOF measurement system based on two measuring points and three measuring units
    Heterodyne three measuring points and six-degree-of-freedom measuring system
    Illustration of large-area, high-resolution projection lithography technology
    Interference exposure system based on the orthogonal two-axis Lloyd’s mirror interference unit
    Technical route of “four gratings-four reading heads” adopted by ASML company
    Geometric relation calculation of multi grating multi reading head coordinate system and test of two-degree-of-freedom grating interferometer
    Grating profile error and periodic deviation obtained based on large-area wavefront interference and their comparison results
    Virtual reflection phenomenon of different Doppler shift orders
    • Table 1. Performance requirements for advanced node 14 nm lithography machine workpiece stage

      View table

      Table 1. Performance requirements for advanced node 14 nm lithography machine workpiece stage

      PerformanceInformationDescription
      Range>300 mmIn X- and Y-directions
      Degree of freedom(DOF)Six-DOFX·Y·Z·θX·θY·θZ
      AccuracyBetter than 0.57 nmFor the process with smaller node,the measurement accuracy should be better
      Velocity>1 m/sHigh dynamic measurement
    • Table 2. Performance comparison of grating interferometer

      View table

      Table 2. Performance comparison of grating interferometer

      TypeResearcherMeasurement freedom and resolutionMeasurement rangeMeasurement velocity
      HomodyneMagnescale34X:0.017 nm420 mm400 mm/s
      HeterodyneWang et al35X:0.41 nmHundreds of millimeters
      HomodyneXia et al36XY:0.27 μm23 mm*23 mm0.2 mm/s
      HeterodyneHeidenhain KGM 28237XY:1 nmφ 230 mm1200 mm/s
      HomodyneGao et al22-23XYZ:1 nm

      XY:100 mm

      Z:±150 μm

      HomodyneLin et al43

      XY:100 nm

      Z:4 nm

      XY:depends on grating area

      Z:1263 mm(theoretical value)

      XY:3000 mm/s

      Z:120 mm/s

      HomodyneLi et al47

      XYZ:2 nm

      θXθY:0.1 arcsec

      θZ:0.31 arcsec

      XY:60 mm

      Z:±150 um

      HeterodyneLin et al4152XY:0.45 nm10 mm*10 mm
      HeterodyneHsieh et al45

      XY:3 nm

      Z:3.3 nm

      Millimeter level
      HeterodyneHsieh et al50

      XYZ:2 nm

      θXθYθZ:0.1 μrad

      XY:hundreds of millimeter

      Z:1.2 mm

      θXθYθZ:1000 μrad

      800 μm/s
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    Junhao Zhu, Shengtong Wang, Xinghui Li. Ultraprecision Grating Positioning Technology for Wafer Stage of Lithography Machine[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922019

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Mar. 28, 2022

    Accepted: Apr. 15, 2022

    Published Online: May. 10, 2022

    The Author Email: Xinghui Li (li.xinghui@sz.tsinghua.edu.cn)

    DOI:10.3788/LOP202259.0922019

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