Laser & Optoelectronics Progress, Volume. 62, Issue 7, 0700005(2025)
Technologies and Applications of Advanced Laser for Substrate Patterning
Fig. 5. Femtosecond laser patterned glass substrate[62]. (a) Optical image of 53 μm diameter TGV array etched by laser induction; (b) corresponding cross-sectional optical image of TGV
Fig. 6. SEM images of alµmina substrates cut using laser etching at different cutting speeds (the left is top view, the right is bottom view)[35]. (a) Cutting at speed of 0.2 mm/s; (b) cutting at speed of 1.5 mm/s
Fig. 7. Laser processing TGV-Micro-LED[69]. (a) Top-emitting micro-LED, using TGV interconnection to achieve interconnection on both sides of AB; (b) cross-sectional view of TGV blind hole with diameter of 70 µm
Fig. 8. Laser processing of 3D-TGV capacitors[70]. (a) SEM top view of 3D-TGV capacitor; (b) TGV cross-section with diameter of 80 μm; (c) TGV cross section after copper electroplating
Fig. 9. Laser processing TGV-accelerometer[71]. (a) Physical image of accelerometer wafer packaged in 3D-TGV wafer; (b) TGV electrical interconnection flow chart
Fig. 11. Surface corresponding to the physical image of laser patterned PDMS-TENG and the SEM image of the surface microstructure[77]
Fig. 12. Photograph of large-scale laser patterned dielectric layer array and SEM image of micro-pyramid array[29]
Fig. 13. Laser processing of microneedle electrode arrays[78]. (a) Optical image and partial enlargement of the microneedle electrode array on the glass substrate; (b) side view microscopic image of gel-assisted etching of the copper hard mask at the microneedle tip; (c) select SEM image of the Au-coated microneedle tip after electrochemically etching the tip parylene coating; (d) SEM image of the microneedle tip after electrochemically depositing PtB on the tip
Fig. 14. Laser processing to manufacture LIG temperature sensors[79].(a) Physical image of LIG temperature sensor; (b) LIG temperature sensor processing flow chart
Fig. 15. Laser processing of open microfluidic devices[81]. (a) Schematic cross-section of the assembled open microfluidic device; (b) top view of the fabricated device from the side with its annular liquid guide and matching PMMA cover
Fig. 16. CO2 laser fabrication of microfluidic devices for droplet generation[82]. (a) Using CO2 laser engraving to develop microchannels and fabricate microfluidic devices for droplet generation; (b) optical microscope and SEM images of microchannel morphology
Fig. 17. Femtosecond laser processing to fabricate fused silica resonators. (a) Ablation SEM image of a hemispheric fused silica resonator and substrate after ablation separation using femtosecond laser[86]; (b) SEM image of a fused silica resonator fabricated using laser-induced combined chemical etching[34]
Fig. 18. Laser cutting aluminum oxide[89]. (a) Cross-sectional image obtained by combining Nd∶YAG laser and CO2 laser; (b) fracture surface roughness profile
Fig. 19. Liquid-assisted laser processing of silicon carbide through holes[90]. (a) Image of silicon carbide through holes processed by liquid-assisted laser processing; (b) relationship between through hole diameter and laser energy processed in air and water
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Jiaxiang Wang, Gufeng He, Faheng Zang, Yunna Sun, Zhuoqing Yang, Xiaojun Guo. Technologies and Applications of Advanced Laser for Substrate Patterning[J]. Laser & Optoelectronics Progress, 2025, 62(7): 0700005
Category: Reviews
Received: Nov. 21, 2024
Accepted: Dec. 11, 2024
Published Online: Apr. 10, 2025
The Author Email: Zhuoqing Yang (yzhuoqing@sjtu.edu.cn), Xiaojun Guo (x.guo@sjtu.edu.cn)
CSTR:32186.14.LOP242294