Chinese Journal of Lasers, Volume. 51, Issue 24, 2402101(2024)

Advances in Ultrasonic Vibration-Assisted Metal Melting and Forming Technology

Yishen Wang1,2, Mina Zhang2、*, Dafeng Wang3, Guangyi Zhang2, Yuhang Zhou2, Jing Wang2, and Wenwu Zhang2
Author Affiliations
  • 1School of Materials Science and Chemical Engineering, Ningbo University, Ningbo 315211, Zhejiang , China
  • 2Zhejiang Key Laboratory of Aero Engine Extreme Manufacturing Technology, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang , China
  • 3Ningbo Branch of Chinese Academy of Ordnance Science, Ningbo 315103, Zhejiang , China
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    Figures & Tables(17)
    Morphologies of cavitation bubbles among dendritic crystals at different moments. (a) 0 ms; (b) 4.750 ms; (c) 4.900 ms; (d) 4.975 ms; (e) 78.800 ms; (f) 162.725 ms; (g) 455.100 ms; (h) 841.000 ms
    Convection under surface tension and acoustic flow under ultrasonic vibration in molten pool[20]. (a) Without ultrasonic vibration; (b) with ultrasonic vibration
    Different ways of introducing ultrasonic vibration during moving heat source. (a) Introducing from below; (b) following heat source; (c) introducing from side
    Plasma morphologies of molten pool under different amplitude transformer pressures[28]. (a) 100 N; (b) 220 N; (c) 430 N
    Cross-sectional morphologies of additive components under different ultrasonic powers and frequencies[32]
    Flow patterns in cross section of molten metal before and after addition of ultrasonic vibration[34]. (a) With ultrasonic vibration; (b) without ultrasonic vibration
    Schematic of follow-up ultrasonic equipment and cross-sectional grain sizes of cladding layers under different ultrasonic powers[36]. (a) 0 W; (b) 1400 W; (c) 1600 W; (d) 1800 W
    Cross-sectional morphologies of weld before and after addition of ultrasonic vibration[39]. (a) Without ultrasonic vibration; (b) with ultrasonic vibration
    Microscopic morphologies of four-layer coatings with and without ultrasonic vibration[55]. (a)(c) Without ultrasound vibration; (b)(d) with ultrasound vibration
    Morphology changes of cross section of cladding layer after adding ultrasonic vibration[56]. (a) Dilution rate is 14.1%; (b) dilution rate is 27.3%; (c) dilution rate is 42.9%
    Distributions of ceramic particles within cladding layer before and after addition of ultrasonic vibration[59]. (a) Without ultrasonic vibration; (b) with ultrasonic vibration
    Corrosion mechanism at grain boundaries of AlCoCrFeNi corrosion surfaces before and after addition of ultrasonic vibration[65]. (a)‒(c) Without ultrasonic vibration; (d)‒(f) with ultrasonic vibration
    Grain sizes of additive components before and after addition of high-strength ultrasonic vibration[79]. (a) Without ultrasonic vibration; (b) with ultrasonic vibration
    Morphologies of additive components under different ultrasonic vibration frequencies[84]. (a) 0 kHz; (b) 25 kHz; (c) 33 kHz; (d) 41 kHz
    Macroscopic morphologies and microstructures of waste containers fabricated by laser additive manufacturing[95]. (a) Sampling position; (b)‒(d)without ultrasonic vibration; (e)‒(g) with ultrasonic vibration
    • Table 1. Advantages and disadvantages of different addition methods of ultrasonic vibration

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      Table 1. Advantages and disadvantages of different addition methods of ultrasonic vibration

      Addition methodAdvantageDisadvantage
      Introducing from below

      Being easy to add;

      good workpiece interchangeability

      Uneven amplitude;

      transmission process attenuation

      Introducing from side

      Being easy to add;

      direction of action can be adjusted

      Uneven amplitude;

      transmission process attenuation

      Following heat sourceDoes not decay with distance

      Device is complex;

      high temperatures affect component operation

      Without contact

      Following heat source;

      does not decay with distance

      Device is complex;

      high temperatures affect air focusing

    • Table 2. Roles of ultrasonic vibration in metal melting and forming technology

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      Table 2. Roles of ultrasonic vibration in metal melting and forming technology

      Metal melting and forming technologyUltrasonic vibration effectRef.
      Welding

      Removing gas;

      improvement of weld morphology;

      reducing residual stress;

      [3949]
      Surface cladding

      Improvement of coating morphology;

      reducing temperature gradient;

      inhibiting segregation

      [5466]
      Additive manufacturing

      Improvement of internal defects;

      refinement of additive grains

      weakening of textures

      [7594]
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    Yishen Wang, Mina Zhang, Dafeng Wang, Guangyi Zhang, Yuhang Zhou, Jing Wang, Wenwu Zhang. Advances in Ultrasonic Vibration-Assisted Metal Melting and Forming Technology[J]. Chinese Journal of Lasers, 2024, 51(24): 2402101

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 24, 2024

    Accepted: May. 14, 2024

    Published Online: Dec. 11, 2024

    The Author Email: Zhang Mina (zhangmina@nimte.ac.cn)

    DOI:10.3788/CJL240676

    CSTR:32183.14.CJL240676

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