Chinese Journal of Lasers, Volume. 50, Issue 20, 2000001(2023)

Machine Learning for Laser Micro/Nano Manufacturing: Applications and Prospects

Wei Gong1, Wenhua Zhao1, Xintian Wang1, Zhenze Li1, Yi Wang2, Xinjing Zhao1, Qing Wang1, Yanhui Wang1、*, Lei Wang1, and Qidai Chen1
Author Affiliations
  • 1College of Electronic Science & Engineering, State Key Lab of Integrated Optoelectronics, Jilin University, Changchun 130012, Jilin , China
  • 2Department of Precision Instrument, State Key Lab of Precision Measurement Technology & Instruments, Tsinghua University, Beijing 100084, China
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    Figures & Tables(14)
    Commonly used machine learning (ML) algorithms and their application in various processes of laser micro/nano machining
    Deep learning models generally used in laser intelligent machining and classification process
    Optimization of laser impact drilling process parameters by fully connected neural networks and genetic algorithms
    Machine learning applied to laser parameter recognition[81]. (a) Schematic of experimental setup for real-time closed-loop feedback realized by convolutional neural network (CNN); (b) CNN architecture; (c) CNN predicting the remaining number of pulses until breakthrough of a thin film; (d) predicting a beam transformation (translation and rotation) by CNN
    Machine learning applied to laser polarization detection[83]. (a) Schematic of colorimetric polarization-angle detection; (b) schematic of the nanopillar; (c) prediction accuracy of polarization angle by CNN
    Machine learning detecting flow and results of pore generation during L-PBF[85]. (a) Thermal images, high-speed X-ray images and corresponding multiphysics simulation of intrinsic keyhole oscillation and perturbative keyhole oscillation; (b) time-series signal of the average light emission intensity around the keyhole extracted from thermal images series;(c) mislabeled rate and accuracy of machine learning detecting pore as a function of scalogram window length; (d) architecture of the proposed network for classifying “non-porous” and “porous”
    Bi-stream DCNN for recognition of defects induced by improper SLM process conditions[58]. (a) Microscope view of defects; (b) variation of classification accuracy with the number of iteration; (c) performance comparison among DCNN, HoG and Visual words; (d) bi-stream DCNN architecture
    MsCNN for recognition of defects induced by improper L-BPF process conditions[53]. (a) Representative examples of the six different powder bed anomaly classes chosen by the authors; (b) MsCNN architecture; (c) performance comparison among Bow, CNN and MsCNN; (d) heat exchanger printed with L-BPF and its 3D rendering image
    Classification of defects caused by improper SLM process conditions using acoustic signals[61]. (a) Optical microscopy cross-section images of defects produced with three laser energy densities; (b) scheme of the sound detection system; (c) classification results
    Machine learning applied to laser micro/nano machining process control[62]. (a) Schematic of the experiment; (b) self-correction during processing by machine learning; (c) arbitrary patterns processing by machining learning
    Predicting laser processing results using adversarial generative networks[71]. (a) Scheme of predicting processing results using generative adversarial networks; (b) comparison of predicted and experimental results; (c) neural network predicted results show the existence of processing limit distance
    Prediction of 3D surface topography for laser machining using deep learning[73]. (a) Schematic of the laser machining setup; (b) illustration of the sample characterization method; (c) examples from the training data set
    Prediction of melt pool temperature in directed energy deposition using LSTM[90]. (a) Schematic diagram of the LENS 450XL system; (b) diagram of a typical LSTM; (c) comparison of experimental and predicted melt pool temperatures
    • Table 1. Machine learning algorithms used to optimize laser micro/nano machining process parameters

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      Table 1. Machine learning algorithms used to optimize laser micro/nano machining process parameters

      ProcessInput parameterModelOutput parameterOptimization goalOptimization algorithmRef.
      Laser percussion drillingPeak power,pulse width,pulse frequency,the number of pulse,assist gas pressure and focal plane positionANNHole diameter,hole enter circularity,hole exit circularity,and taper angleMaximized or minimizedGenetic algorithm36
      CO2 keyhole laser welding of medium carbon steel butt weldWelding speed,laser power,shielding gas and the focal positionANNActual penetration depth,melting area width and the width of the heat-affected zonesMaximized or minimizedManual evaluation27
      CO2 laser cutting of aluminum alloyLaser power,welding speed and gas pressureANNSurface roughness,kerf width and kerf taperMinimized

      Particle

      swarm optimization and genetic algorithm

      29
      CO2 laser cuttingLaser power and feed rateRegression analysisKerf width,surface roughness,striation frequency and the size of heat-affected zoneMinimizedManual evaluation32
      The laser welding of aluminum alloysLaser power,welding speed,and wire feed rateANNTensile strength of the weldMaximizedGenetic algorithm33

      Fiber

      laser cutting stainless steel

      Laser power,cutting speed,gas pressure,defocusGeneralized regression neural networkKerf width and surface roughnessMinimizedNon-dominated sorting genetic algorithm42
      Laser bendingLaser power,spot diameter,pulse duration and scanning speedANNBending angleMaximizedTeaching-learning-based optimization algorithm34
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    Wei Gong, Wenhua Zhao, Xintian Wang, Zhenze Li, Yi Wang, Xinjing Zhao, Qing Wang, Yanhui Wang, Lei Wang, Qidai Chen. Machine Learning for Laser Micro/Nano Manufacturing: Applications and Prospects[J]. Chinese Journal of Lasers, 2023, 50(20): 2000001

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    Paper Information

    Category: reviews

    Received: May. 11, 2023

    Accepted: Jul. 11, 2023

    Published Online: Oct. 18, 2023

    The Author Email: Yanhui Wang (yanhuiwang@jlu.edu.cn)

    DOI:10.3788/CJL230827

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