Laser & Optoelectronics Progress, Volume. 57, Issue 21, 211203(2020)

Surface Roughness Measurement Using Laser Confocal Microscope with Boundary Area Correction

Ye Han1, Weng Zuxin1, Zhang Yunhai2、*, Miu Jia3, and Xiao Yun2
Author Affiliations
  • 1南昌大学机电工程学院, 江西 南昌 330031
  • 2中国科学院苏州生物医学工程技术研究所江苏省医用光学重点实验室, 江苏 苏州 215163
  • 3江苏省医疗器械检验所, 南京 210019
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    Figures & Tables(14)
    Transmission coefficients of roughness and waviness contours
    Steps for extracting roughness contours
    Unfiltered contour and filtered contour
    Extended original contour and filtered contour
    Original contour and filtered contours using different methods
    Sample map and layer-by-layer confocal imaging results. (a)(b) Gentle samples; (c)(d) steep samples
    Reconstructed 3D contours of samples. (a) Smooth sample; (b) steep sample
    Experimental results of smooth sample. (a) Conventional method; (b) boundary area correction method
    Experimental results of steep sample. (a) Conventional method; (b) boundary area correction method
    • Table 1. Variance of actual contour and filtered contour treated by using two methods

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      Table 1. Variance of actual contour and filtered contour treated by using two methods

      MethodVariance
      Normal method1.1082
      Improved method0.4231
    • Table 2. Selection criteria for sampling length lr

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      Table 2. Selection criteria for sampling length lr

      Roughnesslr /mm
      0.02 mm≤Ra<0.10 mm0.25
      0.10 mm≤Ra<2.00 mm0.80
      2.00 mm≤Ra<10.00 mm2.50
      10.00 mm≤Ra<80.00 mm8.00
    • Table 3. Selection criteria for cut-off wavelength

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      Table 3. Selection criteria for cut-off wavelength

      λc /mmλs /μm
      0.252.5
      0.82.5
      2.58
      8.025
    • Table 4. Roughness value Ra of smooth sample

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      Table 4. Roughness value Ra of smooth sample

      MethodRa /μmAveragevalue /μmRelativeerror /%RMSE
      12345678
      Normal method2.862.882.872.862.872.852.842.862.862.720.080
      Improved method2.852.872.862.862.872.842.832.852.853.060.090
    • Table 5. Roughness value Ra of steep sample

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      Table 5. Roughness value Ra of steep sample

      MethodRa /μmAveragevalue /μmRelativeerror /%RMSE
      12345678
      Normal method3.293.303.403.343.273.363.313.223.313.480.12
      Improved method3.173.223.233.193.163.253.203.103.190.310.045
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    Ye Han, Weng Zuxin, Zhang Yunhai, Miu Jia, Xiao Yun. Surface Roughness Measurement Using Laser Confocal Microscope with Boundary Area Correction[J]. Laser & Optoelectronics Progress, 2020, 57(21): 211203

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Jan. 9, 2020

    Accepted: --

    Published Online: Oct. 27, 2020

    The Author Email: Yunhai Zhang (zhangyh@sibet.ac.cn)

    DOI:10.3788/LOP57.211203

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