Chinese Optics, Volume. 18, Issue 1, 150(2025)

Design of the central support structure of a large aperture mirror with a wide working temperature

Jian YUAN, Si-yu PEI, Zhan-wei HUO, Guan-chen ZHANG, and Lei ZHANG*
Author Affiliations
  • Chang Guang Satellite Technology Co., Ltd., Changchun 130033, China
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    Figures & Tables(15)
    Schematic diagram of thermal deformation of mirror
    Central supporting scheme for primary mirror assembly
    FEA model of primary mirror assembly
    Influence of adhesive layer height on primary mirror surface accuracy
    Relationship between adhesive thickness and working performance of primary mirror
    Schematic diagram of variable-orientation gravity conditions
    RTV bonding process in primary mirror assembly
    Primary mirror’s surface accuracy test
    Stability test of primary mirror assembly
    Primary mirror’s application in commercial ground station
    • Table 1. Main design metrics for primary mirror components in commercial ground station

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      Table 1. Main design metrics for primary mirror components in commercial ground station

      No.ItemRequirement
      1Clear apertureΦ500 mm
      2Elevation during pointingFrom horizontal to vertical
      3Deformation under gravityTilt: θX≤10″, θY≤10″Displacement: δX≤20 μm, δY≤20 μm
      4Working temperature range−20 °C~40 °C
      5Surface accuracyRMS≤1/30λ (λ=632.8 nm)
      6Mass≤30 kg
      7Frequency≥30 Hz
    • Table 2. Physical properties of primary mirror assembly components

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      Table 2. Physical properties of primary mirror assembly components

      PropertyMirrorAdhesiveBushingSupport
      Material & typeZerodurRTVTC4TC4
      Density ρ (g·cm−3)2.531.14.44.4
      Elastic modulus E (MPa)910002.7109000109000
      Poisson ratio μ0.240.470.340.34
      Thermal expansion coefficient α (10−6·K−1)0.11859.19.1
    • Table 3. Primary mirror’s simulation results under main load cases (λ=632.8 nm)

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      Table 3. Primary mirror’s simulation results under main load cases (λ=632.8 nm)

      Load caseDeformation/nmDisplacement/ μmTilt/″
      RMSδXδYδZθXθY
      Temperature variation(40ºC)4.1990058.3250.0080.008
      Horizontal gravity4.1873.59700.0010.2354.722
      Vertical gravity13.7480013.4150.0040.004
      Compound gravity(45°)10.1612.54209.5720.1673.339
      Design Criterion≤1/30λ≤20≤20/≤10≤10
    • Table 4. Modal analysis results of primary mirror assembly

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      Table 4. Modal analysis results of primary mirror assembly

      OrderFrequency/HzVibration mode
      1st53.45Rotation of mirror around Z axis
      2nd66.09Rotation of mirror around X axis
      3rd66.10Rotation of mirror around Y axis
    • Table 5. Primary mirror’s surface accuracy test results

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      Table 5. Primary mirror’s surface accuracy test results

      Surface accuracyPolishingHeat recycleCoating
      RMS / λ (λ=632.8nm)0.0170.0180.018
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    Jian YUAN, Si-yu PEI, Zhan-wei HUO, Guan-chen ZHANG, Lei ZHANG. Design of the central support structure of a large aperture mirror with a wide working temperature[J]. Chinese Optics, 2025, 18(1): 150

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    Paper Information

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    Received: Mar. 25, 2024

    Accepted: Jul. 12, 2024

    Published Online: Mar. 14, 2025

    The Author Email:

    DOI:10.37188/CO.2024-0060

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