Chinese Journal of Lasers, Volume. 51, Issue 12, 1202105(2024)

Microstructure and Properties of Rotating Laser Welded‑Brazed Aluminum/Nickel‑Plated Steel Dissimilar Joint

Yonghong Liu, Chuang Cai*, Jia Xie, Bingbing Zhang, Jie Yu, and Jiasen Huang
Author Affiliations
  • Key Laboratory of Advanced Technologies of Materials, Ministry of Education, School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan, China
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    Figures & Tables(13)
    Ni coating layer on surface of steel
    Schematic of rotating laser welding-brazing device
    Joint cross sections and wetting widths. (a) Without rotating laser mode; rotating diameter is (b) 1 mm, (c) 2 mm, (d) 3 mm, (e) 4 mm; rotating frequency is (f) 10 Hz, (g) 50 Hz, (h) 70 Hz, (i) 80 Hz
    Effects of laser rotating parameters on wetting width. (a) Rotating diameter; (b) rotating frequency
    SEM images of weld /steel interfacial regions under different rotating diameters. (a) 0 mm; (b) 2 mm; (c) 4 mm
    SEM images of weld/steel interfacial regions under different rotating frequencies. (a) 10 Hz; (b) 30 Hz; (c) 50 Hz
    Line loads of joints under different rotating parameters. (a) Rotating diameter; (b) rotating frequency
    Schematics of two fracture modes. (a) Fracture at interface; (b) fracture at weld
    Fracture morphologies of Al/Fe joints under different welding parameters. (a) Fracture on steel side without rotation; (b) fracture on weld side without rotation; (c) rotating frequency of 30 Hz, and rotating diameter of 2 mm; (d) rotating frequency of 30 Hz, and rotating diameter of 4 mm
    • Table 1. Chemical compositions of 6061-T6 aluminum alloy, 304 stainless steel, and AlSi12 filler wire

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      Table 1. Chemical compositions of 6061-T6 aluminum alloy, 304 stainless steel, and AlSi12 filler wire

      MaterialMass fraction /%
      SiFeCuMgMnCrTiAlCPNiMoZn
      6061-T60.6440.2970.2630.9440.0370.1680.033Bal.
      3040.584Bal.1.10317.9700.0310.0308.2180.039
      AlSi1212.000.800.300.100.150.15Bal.0.20
    • Table 2. Process parameters of rotating laser welding-brazing

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      Table 2. Process parameters of rotating laser welding-brazing

      No.P /W

      Vh /

      (mm/s)

      Vs /

      (mm/s)

      d /mmf /Hz
      12800103300
      228001033130
      328001033230
      428001033330
      528001033430
      628001033210
      728001033250
      828001033270
      928001033280
    • Table 3. EDS results of marked zones in Fig. 5 and Fig. 6

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      Table 3. EDS results of marked zones in Fig. 5 and Fig. 6

      No.Atomic fraction /%Possible phaseThickness /μm
      AlSiFeNiCr
      161.918.7020.671.377.34θ-(Fe,Ni)(Al,Si)38.45
      272.1910.2912.360.164.99τ5-(Fe,Ni)1.8Al7.2Si
      372.1210.5811.161.554.59τ5-(Fe,Ni)1.8Al7.2Si2.21
      472.0810.2012.490.554.67τ5-(Fe,Ni)1.8Al7.2Si3.24
      572.038.9013.440.325.32τ5-(Fe,Ni)1.8Al7.2Si
      661.787.7821.681.507.26θ-(Fe,Ni)(Al,Si)36.48
      771.089.9412.640.455.89τ5-(Fe,Ni)1.8Al7.2Si1.53
    • Table 4. EDS results of regions shown in Fig. 9

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      Table 4. EDS results of regions shown in Fig. 9

      RegionAtomic fraction /%Possible phase
      AlSiFeNiCr
      EDS 166.618.3417.351.355.99θ-(Fe,Ni)(Al,Si)3
      EDS 270.4110.0113.180.755.65τ5-(Fe,Ni)1.8Al7.2Si
      EDS 386.589.890.542.720.26α-Al and Al-Si eutectic
      EDS 489.378.900.731.00.01α-Al and Al-Si eutectic
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    Yonghong Liu, Chuang Cai, Jia Xie, Bingbing Zhang, Jie Yu, Jiasen Huang. Microstructure and Properties of Rotating Laser Welded‑Brazed Aluminum/Nickel‑Plated Steel Dissimilar Joint[J]. Chinese Journal of Lasers, 2024, 51(12): 1202105

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Jul. 24, 2023

    Accepted: Sep. 11, 2023

    Published Online: Mar. 7, 2024

    The Author Email: Cai Chuang (caichuang@home.swjtu.edu.cn)

    DOI:10.3788/CJL231051

    CSTR:32183.14.CJL231051

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