Acta Optica Sinica, Volume. 43, Issue 2, 0212007(2023)

Method for Measuring Full-Field Deformation Based on Double-Sided Mirror and Dual-Camera Combination

Guihua Li, Tao Li, Weiqing Sun, Qicheng Gong, Xiaoyu Wang, and Mei Zhang*
Author Affiliations
  • School of Electrical Engineering and Automation, Anhui University, Hefei 230601, Anhui, China
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    Figures & Tables(11)
    Schematic of mirror-assisted binocular DIC system.(a) Left camera view; (b) right camera view
    Mathematical model of binocular DIC system
    Conversion relationship between virtual and real images
    Schematic of experimental setup. (a) Main equipment; (b) physical map of high temperature furnace
    Physical map of the part. (a) Prototype diagram; (b) three side schematic
    Reconstruction process of outer surface of the part. (a) 3D scatter plot; (b) 3D outline sketch; (c) 3D reconstruction of the surface versus the fitted surface deviation cloud map
    Thermal deformation results of three outer surfaces of the part. (a) Displacement cloud diagram of part A surface before (310 ℃) and after (20 ℃) thermal deformation; (b) displacement cloud diagram of part B surface after thermal deformation; (c) displacement cloud diagram of part C surface after thermal deformation
    Variation curves of heights of surfaces A, B, and C during the cooling process
    Meshing diagram and thermal deformation simulation on the part by ANSYS. (a) Finite element meshing diagram of the part; (b) simulation result of thermal deformation of the part
    • Table 1. Height of parts A, B, and C at starting and ending temperatures

      View table

      Table 1. Height of parts A, B, and C at starting and ending temperatures

      Measured temperature /℃Height of A surface /mmHeight of B surface /mmHeight of C surface /mm

      310

      20

      78.4999

      77.9442

      78.4987

      77.9520

      78.4978

      77.9389

    • Table 2. Physical parameters of aluminum

      View table

      Table 2. Physical parameters of aluminum

      Temperature /℃

      Density /

      (g·cm-3

      Thermal conductivity /

      [W·(m·K)-1

      Coefficient of thermal expansion

      Specific heat

      capacity /

      [J·(g·K)-1

      Elastic modulus /GPaPossion ration
      202.71217.723.60.8868.90.33
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    Guihua Li, Tao Li, Weiqing Sun, Qicheng Gong, Xiaoyu Wang, Mei Zhang. Method for Measuring Full-Field Deformation Based on Double-Sided Mirror and Dual-Camera Combination[J]. Acta Optica Sinica, 2023, 43(2): 0212007

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    Paper Information

    Category: Instrumentation, Measurement and Metrology

    Received: Jun. 15, 2022

    Accepted: Jul. 26, 2022

    Published Online: Feb. 7, 2023

    The Author Email: Zhang Mei (hfren@126.com)

    DOI:10.3788/AOS221324

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