High Power Laser and Particle Beams, Volume. 36, Issue 1, 013012(2024)

Optimization design for vibration environmental adaptability of coaxial pulse forming line

Hongyan Fan1, Yafeng Pan1, Junjie Wang1, Zhenyuan Hou2, Xu Sun1, Xuliang Fan1, and xu Guo1
Author Affiliations
  • 1Key Laboratory of Advanced Science and Technology on High Power Microwave, Northwest Institute of Nuclear Technology, Xi’an 710024, China
  • 2Xi’an Jiaotong University, Xi’an 710049, China
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    Figures & Tables(11)
    Structure diagram of the duple-width coaxial PFL
    Connection structure of middle conductor and inner conductor
    Construct between common thread and spiralock thread
    Finite element model of middle conductor and inner conductor connected by screws
    Excitation spectrum of typical working conditions
    Vibration test of PFL equivalent parts
    • Table 1. Harmonic response calculation results of screws for connecting middle conductor with inner conductor (vertical vibration)

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      Table 1. Harmonic response calculation results of screws for connecting middle conductor with inner conductor (vertical vibration)

      conditionmaximum axial force/kNmaximum shear force/kN
      6 screws21.543.96
      8 screws14.182.96
    • Table 2. Summary of insulation test

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      Table 2. Summary of insulation test

      materialelectric field value of bulk breakdown/(kV·mm−1electric field value of surface flashover/(kV·mm−1
      PEEK41.413.9
      glass fiber reinforced PEEK38.912.1
      nylon 6633.811.1
      glass fiber reinforced nylon 6619.37.1
    • Table 3. Modal calculation results with different elastic modulus

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      Table 3. Modal calculation results with different elastic modulus

      numbermodal shapeinherent frequency/Hz
      elastic modulus of 3.6 GPaelastic modulus of 8 GPa
      1lateral bending of inner conductor32.8645.78
      2vertical bending of inner conductor32.6342.9
      3twisting of inner conductor42.8846.03
      4bending of inner conductor along the axial direction55.8965.73
    • Table 4. Comparison of vibration test results before and after optimization design

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      Table 4. Comparison of vibration test results before and after optimization design

      test conditiondirectionbefore optimizingafter optimizing
      condition 1longitudinal40 min with full order of magnitude2 h with full order of magnitude
      lateral30 min with full order of magnitude2 h with full order of magnitude
      vertical30 min with full order of magnitude2 h with full order of magnitude
      condition 2longitudinal10 min with full order of magnitude40 min with full order of magnitude
      lateral10 min with full order of magnitude40 min with full order of magnitude
      vertical10 min with full order of magnitude40 min with full order of magnitude
      condition 3three direction5g20g
    • Table 5. Response results of middle conductor with different insulator materials

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      Table 5. Response results of middle conductor with different insulator materials

      test conditionresponse with PEEKresponse with glass fiber reinforced PEEK
      longitudinal frequency sweep0.59g@38.1 Hz1.38g@39.4 Hz
      longitudinal wheel vehicle transportation (condition 2)1.10g, RMS1.90g,RMS
      lateral frequency sweep1.87g@24.6 Hz1.31g@32.1 Hz
      vertical frequency sweep1.23g@23.6 Hz0.52g@37.9 Hz
      vertical wheel vehicle transportation (condition 2)2.73g, RMS2.60g, RMS
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    Hongyan Fan, Yafeng Pan, Junjie Wang, Zhenyuan Hou, Xu Sun, Xuliang Fan, xu Guo. Optimization design for vibration environmental adaptability of coaxial pulse forming line[J]. High Power Laser and Particle Beams, 2024, 36(1): 013012

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    Paper Information

    Category:

    Received: Jul. 15, 2023

    Accepted: Oct. 2, 2023

    Published Online: Mar. 21, 2024

    The Author Email:

    DOI:10.11884/HPLPB202436.230223

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