Infrared and Laser Engineering, Volume. 51, Issue 11, 20220510(2022)

Research on inheritance reconfiguration scheduling of virtual manufacturing cell based on improved genetic algorithm

Lin Zhao1, Aimin Wang2、*, Kunsheng Wang1, and Chenglong Yu3
Author Affiliations
  • 1China Aerospace Academy of Systems Science and Engineering, Beijing 100048, China
  • 2Department of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China
  • 3Beijing Institute of Computer Technology and Application, Beijing 100854, China
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    Figures & Tables(16)
    Schematic diagram of continuous reconfiguration of virtual manufacturing cell
    Flow chart of improved genetic algorithm based on inheritance reconstruction
    Schematic diagram of an individual code containing 3 orders
    Decoding strategy flow based on inheritance reconstruction
    POX crossover operator
    Mutation operator
    Sweet potato chart of scheduling
    Schematic diagram of manufacturing cell inheritance recon-figuration
    Algorithm convergence graph
    • Table 1. Mapping relationship between each equipment type and processing equipment

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      Table 1. Mapping relationship between each equipment type and processing equipment

      Type$ {K}_{1} $$ {K}_{2} $$ {K}_{3} $$ {K}_{4} $$ {K}_{5} $$ {K}_{6} $$ {K}_{7} $$ {K}_{8} $
      Number$ {M}_{2},\; {M}_{7}$$ {M}_{5} $$ {M}_{8} $$ {M}_{4} ,\;{M}_{6}$$ {M}_{11} $$ {M}_{9},\;{M}_{12} $$ {M}_{1} ,\;{M}_{10}$$ {M}_{3} $
    • Table 2. Distance of each equipment

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      Table 2. Distance of each equipment

      Equipment number
      $ {M}_{1} $$ {M}_{2} $$ {M}_{3} $$ {M}_{4} $$ {M}_{5} $$ {M}_{6} $$ {M}_{7} $$ {M}_{8} $$ {M}_{9} $$ {M}_{10} $$ {M}_{11} $$ {M}_{12} $
      $ {M}_{1} $0-----------
      $ {M}_{2} $30----------
      $ {M}_{3} $1080---------
      $ {M}_{4} $121120--------
      $ {M}_{5} $1013430-------
      $ {M}_{6} $891315150------
      $ {M}_{7} $1012912930-----
      $ {M}_{8} $87121411420----
      $ {M}_{9} $19162326251714120---
      $ {M}_{10} $171519161791114230--
      $ {M}_{11} $58101213871015170-
      $ {M}_{12} $1820131416679192650
    • Table 3. Original manufacturing unit information

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      Table 3. Original manufacturing unit information

      Manufacturing cell Cell 1Cell 2
      Part family$ {J}_{1} $, $ {J}_{5} $$ {J}_{2} $, $ {J}_{3} $, $ {J}_{4} $, $ {J}_{6} $
      Machine$ {M}_{2} $, $ {M}_{3} $, $ {M}_{7} $, $ {M}_{10} $, $ {M}_{11} $$ {M}_{4} $, $ {M}_{6} $, $ {M}_{9} $, $ {M}_{12} $
    • Table 4. Basic information of the part family corresponding to the original manufacturing unit

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      Table 4. Basic information of the part family corresponding to the original manufacturing unit

      OrderCountProcessCan use machineTime
      $ {J}_{1} $39$ {O}_{11} $$ {M}_{1} $/ $ {M}_{2} $152
      $ {O}_{12} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $222
      $ {O}_{13} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $277
      $ {O}_{14} $$ {M}_{10} $207
      $ {O}_{15} $$ {M}_{11} $126
      $ {J}_{2} $54$ {O}_{21} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $150
      $ {O}_{22} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $223
      $ {O}_{23} $$ {M}_{9} $171
      $ {J}_{3} $45$ {O}_{31} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $190
      $ {O}_{32} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $260
      $ {O}_{33} $$ {M}_{9} $168
      $ {O}_{34} $$ {M}_{12} $216
      $ {J}_{4} $138$ {O}_{41} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $100
      $ {O}_{42} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $130
      $ {O}_{43} $$ {M}_{9} $150
      $ {J}_{5} $75$ {O}_{51} $$ {M}_{1} $/ $ {M}_{2} $260
      $ {O}_{52} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $340
      $ {O}_{53} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $204
      $ {J}_{6} $36$ {O}_{61} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $279
      $ {O}_{62} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $126
      $ {O}_{63} $$ {M}_{12} $457
      $ {O}_{64} $$ {M}_{9} $105
      $ {O}_{65} $$ {M}_{11} $568
    • Table 5. Basic information of new order

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      Table 5. Basic information of new order

      OrderCountProcessCan use machineTime
      $ {J}_{7} $45$ {O}_{71} $$ {M}_{1} $/ $ {M}_{2} $176
      $ {O}_{72} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $470
      $ {O}_{73} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $300
      $ {O}_{74} $$ {M}_{11} $324
      $ {J}_{8} $32$ {O}_{81} $$ {M}_{1} $/ $ {M}_{2} $386
      $ {O}_{82} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $160
      $ {O}_{83} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $145
      $ {O}_{84} $$ {M}_{10} $78
      $ {O}_{85} $$ {M}_{11} $237
      $ {J}_{9} $98$ {O}_{91} $$ {M}_{3} $/ $ {M}_{4} $/ $ {M}_{5} $90
      $ {O}_{92} $$ {M}_{6} $/ $ {M}_{7} $/ $ {M}_{8} $190
      $ {O}_{93} $$ {M}_{9} $93
      $ {O}_{94} $$ {M}_{12} $264
    • Table 6. Similarity analysis between order and original manufacturing unit

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      Table 6. Similarity analysis between order and original manufacturing unit

      Original manufacturing cellOrders
      $ {J}_{7} $$ {J}_{8} $$ {J}_{9} $
      Cell 10.490.310.13
      Cell 20.220.040.89
    • Table 7. Comparison of manufacturing cell inheritance reconstruction

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      Table 7. Comparison of manufacturing cell inheritance reconstruction

      Manufacturing cellContentCell 1Cell 2Cell 3
      Original manufacturing cellPart family$ {J}_{1} $, $ {J}_{5} $$ {J}_{2} $, $ {J}_{3} $, $ {J}_{4} $, $ {J}_{6} $-
      Devices$ {M}_{2} $, $ {M}_{3} $, $ {M}_{7} $, $ {M}_{10} $, $ {M}_{11} $$ {M}_{4} $, $ {M}_{6} $, $ {M}_{9} $, $ {M}_{12} $-
      Reconfigurable cellPart family$ {J}_{5} $$ {J}_{2} $, $ {J}_{3} $, $ {J}_{4} $, $ {J}_{1} $, $ {J}_{7} $, $ {J}_{9} $
      Devices$ {M}_{2} $, $ {M}_{3} $, $ {M}_{7} $, $ {M}_{10} $$ {M}_{4} $, $ {M}_{6} $, $ {M}_{9} $$ {M}_{1} $, $ {M}_{5} $
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    Lin Zhao, Aimin Wang, Kunsheng Wang, Chenglong Yu. Research on inheritance reconfiguration scheduling of virtual manufacturing cell based on improved genetic algorithm[J]. Infrared and Laser Engineering, 2022, 51(11): 20220510

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    Paper Information

    Category: Optical fabrication

    Received: Apr. 21, 2022

    Accepted: --

    Published Online: Feb. 9, 2023

    The Author Email: Wang Aimin (wangam@bit.edu.cn)

    DOI:10.3788/IRLA20220510

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