NUCLEAR TECHNIQUES, Volume. 48, Issue 3, 030604(2025)

Study on the influence of novel mixing vanes on fretting wear caused by fuel rods flow-induced vibration

Shuo YUAN1,3, Xiang CHAI2,3, Xiaojing LIU1,2,3, and Hui HE2,3、*
Author Affiliations
  • 1Country College of Smart Energy, Shanghai Jiaotong University, Shanghai 200240, China
  • 2School of Mechanical and Power Engineering, Shanghai Jiaotong University, Shanghai 200240, China
  • 3Shanghai Digital Nuclear Reactor Technology Intergration Innovation Center, Shanghai 200240, China
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    Figures & Tables(15)
    Structure diagram of PWR fuel assembly, spacer grid and mixing vanes
    Principle diagram of shape memory effect
    Illustration of two-way fluid-structure-thermal coupling algorithm
    Geometry diagram of computational model
    Diagram of FEA model of the fuel rod with two spans and one spacer grid
    At the moment of the maximum bending angle in operating condition 1, the instantaneous tangential velocity distribution on cross-sections at Z=Dh, Z=3Dh, and Z=5Dh (color online)
    At the moment of the maximum bending angle in operating condition 2, the instantaneous tangential velocity distribution on cross-sections at Z=Dh, Z=3Dh, and Z=5Dh (color online)
    At the moment of the maximum bending angle in operating condition 3, the instantaneous tangential velocity distribution on cross-sections at Z=Dh, Z=3Dh, and Z=5Dh (color online)
    Operating condition 4 with fixed bending angle, the instantaneous tangential velocity distribution on cross-sections at Z=Dh, Z=3Dh, and Z=5Dh (color online)
    Intensity evolution diagram of swirls downstream the mixing vanes
    Axial pressure profiles along the rod (color online)(a) Instantaneous pressure along the rod, (b) Mean pressure along the rod
    • Table 1. Boundary conditions

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      Table 1. Boundary conditions

      边界面

      Boundary Surfaces

      边界条件

      Boundary conditions

      输入

      Inputs

      入口 Inlet速度入口 Velocity inletv=(0, 0, 5) m·s-1
      出口Outlet压力出口 Pressure outletp=0 Pa
      外壁面 Outter wall静止壁面 Stationary wall无滑移 No slip
      流体-搅混翼交界面Fluid-mixing vanes interface系统耦合面 System coupling wall动网格 Dynamic mesh
    • Table 2. Parameters for CFD cases

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      Table 2. Parameters for CFD cases

      工况

      CFD cases

      最大曲折角度

      Maximum

      bending angle / (°)

      搅混翼材料

      Materials of mixing vanes

      148

      形状记忆合金

      Shape memory alloy

      244

      形状记忆合金

      Shape memory alloy

      340

      形状记忆合金

      Shape memory alloy

      432锆合金 Zirconium alloy
    • Table 3. Fretting wear power of all cases

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      Table 3. Fretting wear power of all cases

      工况

      CFD cases

      微动磨蚀功率

      Fretting wear power / mW

      10.011 3
      20.009 4
      30.008 9
      40.007 6
    • Table 4. Comparison of the growth rate of intensity of swirls and fretting wear power

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      Table 4. Comparison of the growth rate of intensity of swirls and fretting wear power

      工况

      CFD cases

      涡强度增长百分比

      Percentage increase in intensity of swirls / %

      微动磨蚀功率增长百分比

      Percentage increase in fretting wear power / %

      136.2548.68
      225.6323.68
      315.6317.11
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    Shuo YUAN, Xiang CHAI, Xiaojing LIU, Hui HE. Study on the influence of novel mixing vanes on fretting wear caused by fuel rods flow-induced vibration[J]. NUCLEAR TECHNIQUES, 2025, 48(3): 030604

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    Paper Information

    Category: NUCLEAR ENERGY SCIENCE AND ENGINEERING

    Received: Dec. 8, 2023

    Accepted: --

    Published Online: Apr. 15, 2025

    The Author Email: Hui HE (何辉)

    DOI:10.11889/j.0253-3219.2025.hjs.48.230466

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