Chinese Journal of Lasers, Volume. 50, Issue 8, 0802202(2023)

Microstructure and Properties of Laser Cladding Coatings for ER9 Wheel Materials

Wenbin Yang1,2, Shiyu Li1, Qian Xiao1、*, Chunhui Yang1, Daoyun Chen1, and Xiaoyong Liao1
Author Affiliations
  • 1State Key Laboratory of Performance Monitoring and Protecting of Rail Transit Infrastructure, East China Jiaotong University, Nanchang 330013, Jiangxi, China
  • 2Key Laboratory of Urban Rail Transit Intelligent Operation and Maintenance Technology & Equipment of Zhejiang Province, Zhejiang Normal University, Jinhua 321005, Zhejiang, China
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    Figures & Tables(19)
    Schematic of sample cladding process, sampling and sample size
    Microstructures and energy spectra analysis results of laser cladding coating
    XRD spectra of laser cladding coating
    Hardness distribution of laser cladding coating cross section
    Tensile properties of laser cladding coating samples. (a) Stress-strain curve graph; (b) tensile strength and elongation
    Tensile fracture morphologies of samples. (a) Fe-based laser cladding coating sample; (b) Ni-based laser cladding coating sample; (c) Co-based laser cladding coating sample
    Impact toughness of samples
    Impact fracture morphologies of samples. (a) Fe-based laser cladding coating sample; (b) Ni-based laser cladding coating sample; (c) Co-based laser cladding coating sample
    Friction and wear experiments of substrate and laser cladding coatings. (a) Friction coefficient; (b) mass loss and wear rate
    Three-dimensional wear trajectory and maximum wear depth of samples. (a) Fe-based laser cladding coating; (b) Ni-based laser cladding coating; (c) Co-based laser cladding coating; (d) substrate
    Surface images of worn area of each sample. (a) Fe-based laser cladding coating; (b) Ni-based laser cladding coating; (c) Co-based laser cladding coating; (d) substrate
    EDS results of surface oxides. (a) Spot 1; (b) spot 2; (c) spot 3; (d) spot 4
    Electrochemical impedance spectra of samples in 3.5% NaCl solution. (a) Nyquist diagram; (b) Bode diagram
    Equivalent circuit. (a) Substrate; (b) laser cladding coatings
    Polarization curves of samples in 3.5%NaCl solution
    • Table 1. Chemical composition of ER9

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      Table 1. Chemical composition of ER9

      ElementMass fraction /%
      C0.6
      Si0.4
      Mn0.8
      P0.02
      S0.015
      Cr0.3
      Mo0.08
    • Table 2. Chemical composition of powder materials

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      Table 2. Chemical composition of powder materials

      PowderMass fraction /%
      CWNiBMoFeCrSiCo
      Co-based powder0.9-1.24.0-4.83.03.027.5-29.50.9-1.3Bal.
      Fe-based powder0.8-1.29-123.8-4.2Bal.16-181.0-2.0
      Ni-based powder0.02Bal.8.890.2921.550.0960.03
    • Table 3. Electrochemical impedance fitting results of cladding layers and substrate

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      Table 3. Electrochemical impedance fitting results of cladding layers and substrate

      SampleRs /(Ω·cm2CPEb1 /(μF·cm-2nb1Rf /(kΩ·cm2CPEd1 /(μF·cm-2nd1Rct /(kΩ·cm2
      Fe-based coating41.899.120.883225.523.620.2424135.55
      Ni-based coating43.876.740.89451103.1101.121.2760288.14
      Co-based coating45.545.460.91451186.211.971.0340535.89
      Substrate45.90220.990.83130.74
    • Table 4. Polarization parameters of cladding layers and substrate

      View table

      Table 4. Polarization parameters of cladding layers and substrate

      SampleEcorr /V

      Jcorr /

      (μA·cm-2

      Corrosion rate /

      (mm·a-1

      Fe-based coating-0.4752.9800.035
      Ni-based coating-0.4150.2490.005
      Co-based coating-0.4080.1720.002
      Substrate-0.51853.9740.635
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    Wenbin Yang, Shiyu Li, Qian Xiao, Chunhui Yang, Daoyun Chen, Xiaoyong Liao. Microstructure and Properties of Laser Cladding Coatings for ER9 Wheel Materials[J]. Chinese Journal of Lasers, 2023, 50(8): 0802202

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    Paper Information

    Category: Laser Surface Machining

    Received: Aug. 1, 2022

    Accepted: Sep. 15, 2022

    Published Online: Apr. 14, 2023

    The Author Email: Xiao Qian (jxralph@foxmail.com)

    DOI:10.3788/CJL221093

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