Laser & Optoelectronics Progress, Volume. 59, Issue 11, 1122003(2022)

Design of Free-Form Surface Lens of Extended LED Light Source Based on Two-Dimensional Surface Shape Weighted Superposition

Wenyu Zhang1,2 and Zhouping Su1,2、*
Author Affiliations
  • 1School of Science, Jiangnan University, Wuxi 214122, Jiangsu , China
  • 2Jiangsu Provincial Research Center of Light Industrial Optoelectronic Engineering and Technology, Wuxi 214122, Jiangsu , China
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    Figures & Tables(13)
    Diagram of LED illumination system
    Schematic diagram of constructing free-form surface by weighted superposition algorithm
    Center coordinate points of surface after translation
    Diagram of intersection of ray and triangular mesh. (a) Triangle mesh surface; (b) intersection of line and triangle surface
    Diagram of intersection of rays and five free-form surfaces. (a) Single ray intersecting with five free-form surfaces; (b) k rays intersecting with five free-form surfaces
    Free-form surface data points after superposition
    Flow chart of optimization algorithm
    Schematic diagram of LED illumination system with key parameters
    Free-form surface after optimization
    Distributions of target surface illuminance before and after optimization. (a) Distribution of illuminance before optimization; (b) contour distribution of illuminance before optimization; (c) distribution of initial weight illuminance; (d) contour distribution of initial weight illuminance; (e) distribution of illuminance after optimization; (f) contour distribution of illuminance after optimization
    • Table 1. Design parameters

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      Table 1. Design parameters

      ParameterValue
      LED size5 mm×5 mm
      Inner sphere radius /mm10
      Lens materialPMMA
      Distance of LED from target plane /mm8000
      Target plane size30000 mm×10000 mm
      Particle number of population N50
      Optimization cycles T200
      Range of weight factors[0.1,0.4]
      Number of sample points on LED5
      Distribution of sample points on LED
    • Table 2. Weight factors before and after optimization

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      Table 2. Weight factors before and after optimization

      ParameterInitial weight factorOptimized weight factor
      w10.25000000.2462467
      w20.25000000.2024465
      w30.25000000.1262445
      w40.25000000.1915454
      w50.25000000.2337455
    • Table 3. Optimization results of different initial weight factors

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      Table 3. Optimization results of different initial weight factors

      Initial weighting factorWeight factor after optimizationUniformityNumber of iterations
      (0.2500,0.2500,0.2500,0.2500,0.2500)(0.2462,0.2024,0.1262,0.1915,0.2337)75.0%200
      (0.2630,0.1365,0.2207,0.1626,0.2170)(0.2458,0.2054,0.1202,0.1895,0.2391)75.1%230
      (0.4412,0.0459,0.0643,0.2385,0.2102)(0.2461,0.2025,0.1260,0.1917,0.2334)74.8%186
      (0.3319,0.3635,0.0617,0.2359,0.0051)(0.2441,0.2015,0.1273,0.1955,0.2316)74.8%176
      (0.3027,0.2041,0.0732,0.2106,0.2094)(0.2443,0.2032,0.1243,0.1926,0.2356)75.2%275
      (0.2902,0.1236,0.2229,0.1095,0.2538)(0.2451,0.2015,0.1233,0.1896,0.2375)74.9%196
      (0.1255,0.2120,0.2509,0.1604,0.2512)(0.2476,0.2066,0.1242,0.1902,0.2314)75.1%234
      (0.2799,0.0994,0.1129,0.2980,0.2099)(0.2422,0.2017,0.1263,0.1936,0.2362)75.0%178
      (0.3146,0.2003,0.1961,0.0758,0.2132)(0.2453,0.2085,0.1257,0.1899,0.2306)74.9%168
      (0.3246,0.1902,0.1763,0.0918,0.2143)(0.2442,0.2032,0.1241,0.1901,0.2384)74.8%180
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    Wenyu Zhang, Zhouping Su. Design of Free-Form Surface Lens of Extended LED Light Source Based on Two-Dimensional Surface Shape Weighted Superposition[J]. Laser & Optoelectronics Progress, 2022, 59(11): 1122003

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Jul. 4, 2021

    Accepted: Jul. 22, 2021

    Published Online: Jun. 9, 2022

    The Author Email: Zhouping Su (zpsu_optics@163.com)

    DOI:10.3788/LOP202259.1122003

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