Chinese Journal of Lasers, Volume. 46, Issue 3, 0302007(2019)

Analysis of Droplet Transfer and Porosity Characteristics in Laser-MAG Hybrid Welding of Edge Joint

Zhenglong Lei*, Bingwei Li, Heng Zhou, and Wang He
Author Affiliations
  • State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, Heilongjiang 150001, China
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    Figures & Tables(17)
    Laser-MAG hybrid welding equipment and schematic of edge joint. (a) Equipment; (b) edge joint
    Laser-MAG hybrid welding process of edge joint. (a) Arcing; (b) short circuit; (c) arc striking
    Schematics of different welding modes. (a) Laser leading; (b) arc leading
    Metallographs of weld cross-section obtained at different welding modes. (a) Laser leading; (b) arc leading
    Radiographs of weld obtained at different welding modes. (a) Laser leading; (b) arc leading
    Droplet transfer process for arc leading. (a) T+0 ms; (b) T+2.2 ms; (c) T+4.8 ms; (d) T+8.4 ms
    Droplet transfer process for laser leading. (a) T+0 ms; (b) T+0.8 ms; (c) T+5.2 ms; (d) T+13.8 ms
    Image brightness curves at different welding modes. (a) Laser leading; (b) arc leading
    Effect of laser-wire distance on porosity. (a) -1 mm; (b) 0 mm; (c) 1 mm; (d) 2 mm
    Effects of laser-wire distance on droplet transfer period and weld penetration
    Droplet transfer process when laser-wire distance is -1 mm. (a) T+0 ms; (b) T+29.6 ms; (c) T+87.2 ms; (d) T+104 ms
    Droplet transfer characteristics at different laser-wire distances. (a) -1 mm; (b) 0 mm; (c) 1 mm; (d) 2 mm
    Porosity in weld obtained at different laser powers. (a) 2000 W; (b) 2500 W; (c) 3000 W
    Droplet and keyhole shapes at different laser powers. (a) 2000 W; (b) 3000 W
    • Table 1. Chemical composition of base metal and filler wire

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      Table 1. Chemical composition of base metal and filler wire

      MaterialMass fraction /%
      CMnSiSPCrCuNiMo
      08F0.080.400.030.0350.0350.100.200.30
      ER3040.051.790.480.0130.02219.720.069.400.005
    • Table 2. Weld formation and porosity defects with different welding methods

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      Table 2. Weld formation and porosity defects with different welding methods

      Welding methodWeld formationPorosity
      Laser welding
      Laser-MAG hybrid welding
    • Table 3. Metallographs of weld cross-section obtained at different energy inputs

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      Table 3. Metallographs of weld cross-section obtained at different energy inputs

      Laser power /WCurrent /A
      7090130
      2000
      2500
      3000
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    Zhenglong Lei, Bingwei Li, Heng Zhou, Wang He. Analysis of Droplet Transfer and Porosity Characteristics in Laser-MAG Hybrid Welding of Edge Joint[J]. Chinese Journal of Lasers, 2019, 46(3): 0302007

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    Paper Information

    Category: laser manufacturing

    Received: Oct. 18, 2018

    Accepted: Dec. 5, 2018

    Published Online: May. 9, 2019

    The Author Email:

    DOI:10.3788/CJL201946.0302007

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