Chinese Journal of Lasers, Volume. 46, Issue 3, 0302007(2019)
Analysis of Droplet Transfer and Porosity Characteristics in Laser-MAG Hybrid Welding of Edge Joint
Fig. 1. Laser-MAG hybrid welding equipment and schematic of edge joint. (a) Equipment; (b) edge joint
Fig. 2. Laser-MAG hybrid welding process of edge joint. (a) Arcing; (b) short circuit; (c) arc striking
Fig. 3. Schematics of different welding modes. (a) Laser leading; (b) arc leading
Fig. 4. Metallographs of weld cross-section obtained at different welding modes. (a) Laser leading; (b) arc leading
Fig. 5. Radiographs of weld obtained at different welding modes. (a) Laser leading; (b) arc leading
Fig. 6. Droplet transfer process for arc leading. (a) T+0 ms; (b) T+2.2 ms; (c) T+4.8 ms; (d) T+8.4 ms
Fig. 7. Droplet transfer process for laser leading. (a) T+0 ms; (b) T+0.8 ms; (c) T+5.2 ms; (d) T+13.8 ms
Fig. 8. Image brightness curves at different welding modes. (a) Laser leading; (b) arc leading
Fig. 9. Effect of laser-wire distance on porosity. (a) -1 mm; (b) 0 mm; (c) 1 mm; (d) 2 mm
Fig. 10. Effects of laser-wire distance on droplet transfer period and weld penetration
Fig. 11. Droplet transfer process when laser-wire distance is -1 mm. (a) T+0 ms; (b) T+29.6 ms; (c) T+87.2 ms; (d) T+104 ms
Fig. 12. Droplet transfer characteristics at different laser-wire distances. (a) -1 mm; (b) 0 mm; (c) 1 mm; (d) 2 mm
Fig. 13. Porosity in weld obtained at different laser powers. (a) 2000 W; (b) 2500 W; (c) 3000 W
Fig. 14. Droplet and keyhole shapes at different laser powers. (a) 2000 W; (b) 3000 W
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Zhenglong Lei, Bingwei Li, Heng Zhou, Wang He. Analysis of Droplet Transfer and Porosity Characteristics in Laser-MAG Hybrid Welding of Edge Joint[J]. Chinese Journal of Lasers, 2019, 46(3): 0302007
Category: laser manufacturing
Received: Oct. 18, 2018
Accepted: Dec. 5, 2018
Published Online: May. 9, 2019
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