Chinese Journal of Lasers, Volume. 47, Issue 6, 602001(2020)

Simulation and Analysis of Magnesium Alloy/Steel by Laser-Induced Arc Hybrid Welding

Song Gang*, Yu Peini, Li Taotao, and Liu Liming
Author Affiliations
  • Key Laboratory of Liaoning Advanced Welding and Joining Technology, School of Material Science and Engineering,Dalian University of Technology, Dalian, Liaoning 116024, China
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    Figures & Tables(14)
    Schematic of welding process. (a) Structure of the heat source; (b) heat source offset
    Schematic of combined heat source
    Schematic of geometry model and mesh generation
    Weld surface morphology. (a) The first welding; (b) the second welding
    SEM analysis results of welded joint. (a) Macroscopic appearance of cross section of welded joint; (b) area A in Fig.5(a); (c) area B in Fig.5(b)
    Comparison of weld morphology. (a) Simulated weld; (b) experimental weld
    Comparison of thermal cycle curves
    Temperature distribution on weldment
    Thermal cycle curves. (a) Thermal cycle curves at position C in Fig.8; (b) temperature distribution along path AB in Fig.8
    Schematic of magnesium alloy/steel joint solidification
    • Table 1. Laser-induced tungsten inert gas welding parameters

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      Table 1. Laser-induced tungsten inert gas welding parameters

      Laser power P /WArc current I /AArc voltage U /VSpeed of the first weldingv1 /(mm·min-1)Speed of the second weldingv2 /(mm·min-1)
      33050108001200
    • Table 2. Thermal and physical parameters of Fe67Ni33

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      Table 2. Thermal and physical parameters of Fe67Ni33

      Temperature /℃Thermal conductivity /(W·m-1·℃-1)Density /(kg·m-3)Specific heat /(J·kg-1·℃-1)
      025.278271442.18
      25030.648074583.20
      50019.087973541.88
      75023.267855573.32
      100027.457738610.81
      125031.637623649.75
      150034.107305781.81
      175039.407086794.19
      200044.696853794.19
      225049.986611794.19
      250055.276362794.19
    • Table 3. Total heat transfer coefficient

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      Table 3. Total heat transfer coefficient

      Temperature /℃Total heat transfer coefficient /(W·m-2·℃-1)
      206
      30050
      600120
      900200
      1200250
      1500378
      1800700
    • Table 4. Error analysis of molten pool size

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      Table 4. Error analysis of molten pool size

      ParameterMeasured value /mmSimulated value /mmRelative error /%
      Weld width of magnesium alloy (Wm)2.642.515.2
      First weld width of steel (WF)0.710.755.3
      Frist weld depth of steel (HF)0.690.712.8
      Second weld width of steel (WS)0.540.531.9
      Second weld depth of steel (HS)0.510.494.1
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    Song Gang, Yu Peini, Li Taotao, Liu Liming. Simulation and Analysis of Magnesium Alloy/Steel by Laser-Induced Arc Hybrid Welding[J]. Chinese Journal of Lasers, 2020, 47(6): 602001

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    Paper Information

    Category: laser manufacturing

    Received: --

    Accepted: --

    Published Online: Jun. 3, 2020

    The Author Email: Gang Song (songgang@dlut.edu.cn)

    DOI:10.3788/CJL202047.0602001

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