Chinese Journal of Lasers, Volume. 50, Issue 8, 0802104(2023)

Quantitative Evaluation of Penetration State in Pulsed Laser Welding of Aluminum Alloys Based on Acoustic‐Wave Time‐Frequency Characteristics and Deep Learning

Zhongyi Luo1,2, Di Wu1,2,3、*, Run Wang4, Jinfang Dong1,2, Fangyi Yang1,2, Peilei Zhang1,2, and Zhishui Yu1,2
Author Affiliations
  • 1School of Materials Science and Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
  • 2Shanghai Collaborative Innovation Center of Laser Advanced Manufacturing Technology, Shanghai 201620, China
  • 3School of Materials Science and Engineering, Shanghai Jiaotong University, Shanghai 200240, China
  • 4Han’s Laser Technology Industry Group Corporation Ltd., Shenzhen 518052, Guangdong, China
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    Figures & Tables(14)
    Schematic of experimental setup
    Details of each frame of acoustic signal
    Details of noise signal in laser welding
    Signal comparison before and after denoising under different welding penetration conditions. (a) Non penetration; (b) partial penetration; (c) full penetration
    Comparison of each frame of SPWVD in different welding penetration states
    Gray-level co-occurrence matrix (GLCM) features extraction from each frame of time-frequency diagram
    Structure of BPNN for welding condition classification
    Confusion matrix of classification result using BPNN model (0, 1 and 2 represent non penetration, partial penetration and full penetration states, respectively)
    Architecture of constructed CNN mode
    Variation of accuracy and loss value during training process of constructed CNN model
    Confusion matrix of classification results using CNN model (0, 1 and 2 represent non penetration, partial penetration and full penetration, respectively)
    • Table 1. Welding parameters

      View table

      Table 1. Welding parameters

      No.Laser power /kWPulse width /msPulse frequency /HzDefocus /mmPenetration condition
      1510100Full penetration(FP)
      23.510100Partial penetration(PP)
      3210100Non penetration(NP)
    • Table 2. Threshold calculation result

      View table

      Table 2. Threshold calculation result

      Standard deviation of environmental noise

      σ

      Signal lengthT1
      127.2583800000701.6952
    • Table 3. Calculated signal-to-noise ratio

      View table

      Table 3. Calculated signal-to-noise ratio

      Welding conditionSNR
      Full penetration50.08
      Partial penetration49.48
      Non penetration49.22
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    Zhongyi Luo, Di Wu, Run Wang, Jinfang Dong, Fangyi Yang, Peilei Zhang, Zhishui Yu. Quantitative Evaluation of Penetration State in Pulsed Laser Welding of Aluminum Alloys Based on Acoustic‐Wave Time‐Frequency Characteristics and Deep Learning[J]. Chinese Journal of Lasers, 2023, 50(8): 0802104

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Jul. 7, 2022

    Accepted: Aug. 10, 2022

    Published Online: Apr. 14, 2023

    The Author Email: Wu Di (wudi@sues.edu.cn)

    DOI:10.3788/CJL221033

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