Chinese Journal of Lasers, Volume. 52, Issue 14, 1402101(2025)
Water‑Jet Guided Laser Coupling, Transmission Mechanism and Its Applications: a Review (Invited)
Fig. 2. Schematic diagrams of conventional laser and WJGL machining. (a) Conventional laser machining; (b) WJGL machining
Fig. 4. Schematic diagrams of the formation of vena-contraction and nozzle structure. (a) Formation process of vena-contraction; (b) cylindrical nozzle; (c) cone nozzle; (d) cone-up nozzle; (e) cone-down nozzle
Fig. 5. Flow field characteristics and structural form of multi-channel coupling devices. (a) Comparison of turbulent flow velocity and kinetic energy distribution under different numbers of flow channels[30]; (b) schematic structure of the multi-flow channel coupling device[31]; (c) streamline distribution in the double-side inlet coupling cavity[32]
Fig. 8. Absorption properties of water jets on laser and thermal effect of laser. (a) Absorption rate of water on different wavelengths of laser at the same temperature[38]; (b) pulse energy of different wavelengths of laser[40]; (c) temperature distribution of the water jet under the thermal effect of laser[41]
Fig. 10. Light distribution in the water-jet and the position of laser‒water coupling. (a) Light distribution in the water jet[48]; (b) relative position error of laser‒water coupling[49]; (c) laser‒water coupling form under longitudinal error change[49]; (d) a schematic diagram of a long-pulse Nd∶YAG solid-state laser with a symmetrical plano‒plano cavity configuration[50]; (e) an off-axis optical system with double lenses[51]
Fig. 12. Applications of WJGL machining technology to conventional metallic materials. (a) Effect of hole-making process parameters on hole morphology and machining quality of 304 stainless steel[57]; (b) WJGL cleaning of epoxy resin coating on 304 stainless steel surface[58]; (c) WJGL surface peening of TC4 titanium alloy for improving cycle fatigue life[59]
Fig. 13. Applications of WJGL machining technology for high-temperature alloys. (a) Comparison of WJGL and EDM hole-making results for CMSX-4 alloy[60]; (b) comparison of WJGL and LBM cross-section for commonly used alloys[61]; (c) cross-section crystallographic orientation after WJGL hole-making for DD6 high-temperature alloy[62]; (d) WJGL multistep helical hole-making method for DD91 high-temperature alloy[63]; (e) WJGL sacrificial layer method to optimize the quality of hole-making for GH4169 high-temperature alloy[64]; (f) response surface methodology to predict the depth of WJGL grooves in Inconel 718 high-temperature alloy and optimize the process parameters[66]; (g) WJGL preparation of polygonal closed grooves on the surface of Inconel 718 high-temperature alloy[67]
Fig. 14. WJGL machining technology applications for semiconductors. (a) WJGL scribing results for GaN[68]; (b) conventional laser versus WJGL grooving results for single-crystal Si[69]; (c) fluid volume method for predicting single-crystal Si WJGL grooving depths[70]; (d) the effect of scanning speed on machining quality during single-crystal Si WJGL grooving[71]; (e) WJGL grooving process parameters (laser power, laser repetition frequency, number of passes, and cutting speed) optimization for single-crystal Si[72]; (f) WJGL preparation of grooves with large depth-to-diameter ratios for single-crystal Si[73]; (g) WJGL grooving machining parameters for SiC[74]; (h) WJGL surface modification for single-crystal Si to increase hydrophilicity[75]
Fig. 15. Applications of WJGL machining technology for carbon fiber reinforced resin (CFRP). (a) Comparison of WJGL and traditional laser beam machining (LBM) results[76]; (b) optimization of WJGL processing parameters: minimized heat-affected zone width and improved machining efficiency[77]; (c) machining of 6 mm-thick CFRP with high-power WJGL[78]; (d) optimization of high-power WJGL machining parameters using response surface methodology[79]
Fig. 16. Applications of WJGL machining technology in metal-matrix and ceramic-matrix composites. (a) Comparison of drilling between WJGL and traditional laser in SiC-reinforced Al-matrix composites[80]; (b) comparison of drilling between WJGL and femtosecond laser in SiC/SiC composites[81]; (c) preparation of high-aspect-ratio slot structures of SiC/SiC composites via WJGL[82]; (d) suppression of water-jet sputtering during WJGL processing of Cf/SiC composites[84]; (e) optimization of WJGL machining parameters for SiCf/SiC composites using neural networks[85]
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Jincong Sun, Shuiwang Wang, Wanda Xie, Ye Ding, Xiaoyu Zhang, Ran Feng, Lijun Yang, Peng He, Mingjun Chen. Water‑Jet Guided Laser Coupling, Transmission Mechanism and Its Applications: a Review (Invited)[J]. Chinese Journal of Lasers, 2025, 52(14): 1402101
Category: Laser Forming Manufacturing
Received: Apr. 30, 2025
Accepted: May. 19, 2025
Published Online: Jul. 6, 2025
The Author Email: Shuiwang Wang (wsw9908@126.com), Ye Ding (dy1992hit@hit.edu.cn), Lijun Yang (yljtj@hit.edu.cn)
CSTR:32183.14.CJL250779