Chinese Journal of Lasers, Volume. 52, Issue 14, 1402101(2025)

Water‑Jet Guided Laser Coupling, Transmission Mechanism and Its Applications: a Review (Invited)

Jincong Sun1, Shuiwang Wang1,2、*, Wanda Xie1, Ye Ding1,2、**, Xiaoyu Zhang2, Ran Feng2, Lijun Yang1,3、***, Peng He4, and Mingjun Chen1
Author Affiliations
  • 1College of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, Heilongjiang , China
  • 2Suzhou Research Institute, Harbin Institute of Technology, Suzhou 215104, Jiangsu , China
  • 3Chongqing Research Institute, Harbin Institute of Technology, Chongqing 401126, China
  • 4School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, Heilongjiang , China
  • show less
    Figures & Tables(17)
    Principle of WJGL machining technology
    Schematic diagrams of conventional laser and WJGL machining. (a) Conventional laser machining; (b) WJGL machining
    Schematic diagram of WJGL machining system[22]
    Schematic diagrams of the formation of vena-contraction and nozzle structure. (a) Formation process of vena-contraction; (b) cylindrical nozzle; (c) cone nozzle; (d) cone-up nozzle; (e) cone-down nozzle
    Flow field characteristics and structural form of multi-channel coupling devices. (a) Comparison of turbulent flow velocity and kinetic energy distribution under different numbers of flow channels[30]; (b) schematic structure of the multi-flow channel coupling device[31]; (c) streamline distribution in the double-side inlet coupling cavity[32]
    Water-jet formation and transport process. (a) Water-jet structure[33]; (b) water-jet transport state without gas-assistance[34]; (c) water-jet transport state with gas-assistance[34]
    Improvement of machining performance by auxiliary gases. (a) Liquid-fluidized film structure[35]; (b) improving machining quality[36]; (c) improving machining efficiency[37]
    Absorption properties of water jets on laser and thermal effect of laser. (a) Absorption rate of water on different wavelengths of laser at the same temperature[38]; (b) pulse energy of different wavelengths of laser[40]; (c) temperature distribution of the water jet under the thermal effect of laser[41]
    Optical path shaping optimization techniques. (a) Tunable oscillating cavity laser[44]; (b) schematic of a diffraction-free beam lens[45]; (c) schematic of a multifocal lens[46]
    Light distribution in the water-jet and the position of laser‒water coupling. (a) Light distribution in the water jet[48]; (b) relative position error of laser‒water coupling[49]; (c) laser‒water coupling form under longitudinal error change[49]; (d) a schematic diagram of a long-pulse Nd∶YAG solid-state laser with a symmetrical plano‒plano cavity configuration[50]; (e) an off-axis optical system with double lenses[51]
    Laser energy distribution under coupled energy beam. (a) Laser ablation under different numbers of pulses[52]; (b) laser spot distribution after longitudinal error transformation[53]; (c) coupling effect in a water jet[54]
    Applications of WJGL machining technology to conventional metallic materials. (a) Effect of hole-making process parameters on hole morphology and machining quality of 304 stainless steel[57]; (b) WJGL cleaning of epoxy resin coating on 304 stainless steel surface[58]; (c) WJGL surface peening of TC4 titanium alloy for improving cycle fatigue life[59]
    Applications of WJGL machining technology for high-temperature alloys. (a) Comparison of WJGL and EDM hole-making results for CMSX-4 alloy[60]; (b) comparison of WJGL and LBM cross-section for commonly used alloys[61]; (c) cross-section crystallographic orientation after WJGL hole-making for DD6 high-temperature alloy[62]; (d) WJGL multistep helical hole-making method for DD91 high-temperature alloy[63]; (e) WJGL sacrificial layer method to optimize the quality of hole-making for GH4169 high-temperature alloy[64]; (f) response surface methodology to predict the depth of WJGL grooves in Inconel 718 high-temperature alloy and optimize the process parameters[66]; (g) WJGL preparation of polygonal closed grooves on the surface of Inconel 718 high-temperature alloy[67]
    WJGL machining technology applications for semiconductors. (a) WJGL scribing results for GaN[68]; (b) conventional laser versus WJGL grooving results for single-crystal Si[69]; (c) fluid volume method for predicting single-crystal Si WJGL grooving depths[70]; (d) the effect of scanning speed on machining quality during single-crystal Si WJGL grooving[71]; (e) WJGL grooving process parameters (laser power, laser repetition frequency, number of passes, and cutting speed) optimization for single-crystal Si[72]; (f) WJGL preparation of grooves with large depth-to-diameter ratios for single-crystal Si[73]; (g) WJGL grooving machining parameters for SiC[74]; (h) WJGL surface modification for single-crystal Si to increase hydrophilicity[75]
    Applications of WJGL machining technology for carbon fiber reinforced resin (CFRP). (a) Comparison of WJGL and traditional laser beam machining (LBM) results[76]; (b) optimization of WJGL processing parameters: minimized heat-affected zone width and improved machining efficiency[77]; (c) machining of 6 mm-thick CFRP with high-power WJGL[78]; (d) optimization of high-power WJGL machining parameters using response surface methodology[79]
    Applications of WJGL machining technology in metal-matrix and ceramic-matrix composites. (a) Comparison of drilling between WJGL and traditional laser in SiC-reinforced Al-matrix composites[80]; (b) comparison of drilling between WJGL and femtosecond laser in SiC/SiC composites[81]; (c) preparation of high-aspect-ratio slot structures of SiC/SiC composites via WJGL[82]; (d) suppression of water-jet sputtering during WJGL processing of Cf/SiC composites[84]; (e) optimization of WJGL machining parameters for SiCf/SiC composites using neural networks[85]
    • Table 1. WJGL machining parameters and results for different materials

      View table

      Table 1. WJGL machining parameters and results for different materials

      MaterialLaser parameterWater-jet parameterResults

      304 stainless steel (size:

      50 mm×20 mm×3 mm)

      YLR-150/1500:

      1070 nm,150 W,

      20 μs, 10‒50 kHz

      Jet diameter: 0.5 mm;

      Water pressure: 0.8 MPa

      The WJGL cleaning is effective. The coating is completely removed, revealing the substrate’s striped texture. No obvious thermal damage and the surface exhibits good smoothness.

      Inconel 625

      (thickness: 0.8 mm)

      Nd∶YAG:

      532 nm,35 W,

      200 ns,10 kHz

      Jet diameter: 50 μm;

      Water pressure: 20 MPa

      The overall surface integrity of the cross-section is better, without vertical stripes caused by resolidification or excessive residues. Moreover, the recast layer characteristics are significantly more pronounced than those of traditional laser processing.

      Inconel 718 (size:

      24 mm×12 mm×4 mm)

      Nd∶YAG:

      532 nm,30 W,

      10 ns, 10‒40 kHz

      Jet diameter: 70 μm;

      Water pressure: 20 MPa

      WJGL is applied to process annular grooves where the outer diameter to water-jet diameter ratio (D/d) is greater than 8.5, achieving a processing depth of 4.5 mm.
      GaN (thickness: 10 μm)

      Nd∶YAG:

      355 nm,4.4 W,

      77 ns,33 kHz

      Jet diameter: 48 μm;

      Water pressure: 23 MPa

      GaN, a thermosensitive material, can be effectively processed by WJGL. This technology can produce grooves as deep as 10 μm and as wide as 49 μm without damaging the remaining material. Additionally, the smoothness and straightness of the processed surface are maintained within tolerance range.
      Si (thickness: 8 mm)

      Nd∶YAG:

      532 nm,50 W,

      100 ns,10 kHz

      Jet diameter: 60 μm;

      Water pressure: 25 MPa

      WJGL slotting of silicon achieves a maximum aspect ratio of 19.03 and a taper of 0.013°. The surface has no protrusions, debris, or edge cracks.

      SiC (diameter: 5 mm,

      thickness: 1 mm)

      Nd∶YAG:

      532 nm,20 W,

      100 ns,50 kHz

      Jet diameter: 50 μm;

      Water pressure: 30 MPa

      The threshold power of SiC remains stable at about 0.1565 W, virtually unaffected by the number of pulses, and the ablation depth can be increased by appropriately increasing the laser power.

      CFRP (thickness:

      6 mm)

      Synova LCS 305:

      532 nm, 240 W,

      200‒600 ns, 16 kHz

      Jet diameter: 100 μm;

      Water pressure: 40 MPa

      The high-power WJGL at 240 W, 16 kHz and 40 MPa achieves a cutting speed of 21 mm/min with a process-affected zone width of about 1 mm and an optimal balance cutting quality and efficiency.

      Al-SiC MMC

      (40%SiC, thickness:

      2 mm)

      Synova MCS 300:

      535 nm,45 W,

      200 ns,800 Hz

      Jet diameter: 60 μm;

      Water pressure: 30 MPa

      The morphology of WJGL processed area is similar to the original surface, and there is no obvious Al melting and SiC distribution.
    Tools

    Get Citation

    Copy Citation Text

    Jincong Sun, Shuiwang Wang, Wanda Xie, Ye Ding, Xiaoyu Zhang, Ran Feng, Lijun Yang, Peng He, Mingjun Chen. Water‑Jet Guided Laser Coupling, Transmission Mechanism and Its Applications: a Review (Invited)[J]. Chinese Journal of Lasers, 2025, 52(14): 1402101

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Laser Forming Manufacturing

    Received: Apr. 30, 2025

    Accepted: May. 19, 2025

    Published Online: Jul. 6, 2025

    The Author Email: Shuiwang Wang (wsw9908@126.com), Ye Ding (dy1992hit@hit.edu.cn), Lijun Yang (yljtj@hit.edu.cn)

    DOI:10.3788/CJL250779

    CSTR:32183.14.CJL250779

    Topics