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High Power Laser and Particle Beams, Volume. 37, Issue 7, 071001(2025)

In-situ characterization of metal laser additive manufacturing using a laser-driven X-ray source

Jiaxing Wen1, Hang Guo3, Sixin Wu1, Tao Zhu2, Gaojie Zeng3, Mao Peng1, Sijie Fan1, Hansheng Ye1, Qiang Gong2, Lai Wei2, Quanping Fan1, Xiangjun Xiang1, Song Li3, Shaoyi Wang1, Yue Yang1, Jianmeng Wei3, Hao Wang3, Yinlong Zheng3, Xianfeng Shen2, Jiayi Qian3, Jiacheng Zhu3, Zongxin Zhang3, Yuchi Wu1, Wentao Wang3, Yi Xu3, Shuke Huang2, and Zongqing Zhao1、*
Author Affiliations
  • 1Laser Fusion Research Center, CAEP, Mianyang 621900, China
  • 2Institute of Mechanical Manufacturing Technology, CAEP, Mianyang 621900, China
  • 3Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences, Shanghai 201800, China
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    References(9)

    [1] Gu D D, Meiners W, Wissenbach K et al. Laser additive manufacturing of metallic components: materials, processes and mechanisms[J]. International Materials Reviews, 57, 133-164(2012).

    [2] Vafadar A, Guzzomi F, Rassau A et al. Advances in metal additive manufacturing: a review of common processes, industrial applications, and current challenges[J]. Applied Sciences, 11, 1213(2021).

    [3] King W E, Anderson A T, Ferencz R M et al. Laser powder bed fusion additive manufacturing of metals; physics, computational, and materials challenges[J]. Applied Physics Reviews, 2, 041304(2015).

    [4] Du Chuanbin, Zhao Yanhua, Jiang Jingchao et al. Pore defects in Laser Powder Bed Fusion: formation mechanism, control method, and perspectives[J]. Journal of Alloys and Compounds, 944, 169215(2023).

    [5] Polonsky A T, Pollock T M. Closing the science gap in 3D metal printing[J]. Science, 368, 583-584(2020).

    [6] Cunningham R, Zhao Cang, Parab N et al. Keyhole threshold and morphology in laser melting revealed by ultrahigh-speed x-ray imaging[J]. Science, 363, 849-852(2019).

    [7] Corde S, Ta Phuoc K, Lambert G et al. Femtosecond x rays from laser-plasma accelerators[J]. Reviews of Modern Physics, 85, 1-48(2013).

    [8] Zhang Hong, Deng Zhigang, Jiang Hai et al. High-brightness betatron X-ray source driven by the SULF-1 PW laser[J]. High Power Laser Science and Engineering, 13, e31(2025).

    [9] Zhao Cang, Shi Bo, Chen Shuailei et al. Laser melting modes in metal powder bed fusion additive manufacturing[J]. Reviews of Modern Physics, 94, 045002(2022).

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    Jiaxing Wen, Hang Guo, Sixin Wu, Tao Zhu, Gaojie Zeng, Mao Peng, Sijie Fan, Hansheng Ye, Qiang Gong, Lai Wei, Quanping Fan, Xiangjun Xiang, Song Li, Shaoyi Wang, Yue Yang, Jianmeng Wei, Hao Wang, Yinlong Zheng, Xianfeng Shen, Jiayi Qian, Jiacheng Zhu, Zongxin Zhang, Yuchi Wu, Wentao Wang, Yi Xu, Shuke Huang, Zongqing Zhao. In-situ characterization of metal laser additive manufacturing using a laser-driven X-ray source[J]. High Power Laser and Particle Beams, 2025, 37(7): 071001

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    Paper Information

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    Received: Jun. 15, 2025

    Accepted: Jul. 8, 2025

    Published Online: Jul. 18, 2025

    The Author Email: Zongqing Zhao (zhaozongqing99@caep.cn)

    DOI:10.11884/HPLPB202537.250191

    Topics

    laser devices and laser physics
    Lasers and Laser Optics
    Laser physics
    laser manufacturing
    Instrumentation, Measurement and Metrology