Chinese Journal of Lasers, Volume. 46, Issue 2, 0202002(2019)

Formation Mechanism of Surface Microstructure in Selective Laser Melting of Alumina Ceramic Based on Numerical Simulation

Ruiqin Ma1,2、*, Kai Zhang1,2, Huiliang Wei1,2, Tingting Liu1,2、*, and Wenhe Liao1,2
Author Affiliations
  • 1 College of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094, China
  • 2 National Joint Engineering Laboratory for Numerical Control Forming Technology and Equipment, Nanjing, Jiangsu 210094, China
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    Figures & Tables(15)
    Specific heat capacity and thermal conductivity of Al2O3
    Experimental platform for SLM forming of ceramics
    Simulation results. (a) Overall temperature field; (b) cross-sectional profile of flow field
    Molten pool dimensions in simulation and experiment. (a) Geometry of molten pool and temperature cloud map for laser power of 140 W and scanning speed of 70 mm·s-1; (b) SEM image of specimen for laser power of 140 W and scanning speed of 70 mm·s-1; (c) molten pool sizes in numerical simulation for different scanning speeds but same laser power of 140 W; (d) molten pool sizes in numerical simulation for different laser powers but same scanning speed of 90 mm·s-1
    Temperature gradient along path at z=0 and y=0.5474 mm for P=140 W and v=70 mm·s-1
    SEM images of parts fabricated at different process parameters
    Surface solidification structure on the ceramic specimen. (a) Stripy structure; (b) finger-shaped structure
    Effect of Marangoni number on flow pattern
    Prediction results of surface microstructure at different laser powers and scanning speeds. (a) Prediction results of convection on molten pool surface; (b) corresponding flow pattern
    Prediction results of surface microstructure at different preheating temperatures. (a) Prediction results of convection on molten pool surface; (b) corresponding flow pattern
    • Table 1. Chemical compositions of Al2O3

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      Table 1. Chemical compositions of Al2O3

      CompositionAl2O3Na2OFe2O3SiO2MgOTiO2CaO
      Mass Fraction /%Margin0.07760.01240.02380.05210.00350.0136
    • Table 2. Part parameters of Al2O3

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      Table 2. Part parameters of Al2O3

      ParameterValue
      Absorptivity0.028
      Density /(kg·m-3)3970
      Melting point /K2328
      Surface tension gradient /(N·m-1·K-1)-8.2×10-5
      Latent heat[18] /(J·kg-1)1.1379×107
      Laser spot size /μm100
    • Table 3. Simulation and experiment processing parameters

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      Table 3. Simulation and experiment processing parameters

      ParameterValue
      Laser power /W120, 140, 160, 180, 200
      Scanning speed /(m·s-1)60, 70, 80, 90
      Preheating temperature /K400, 1000
    • Table 4. Mhor and Mver obtained at different laser powers and scanning speeds

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      Table 4. Mhor and Mver obtained at different laser powers and scanning speeds

      Parameter140 W,60 mm·s-1140 W,70 mm·s-1140 W,80 mm·s-1140 W,90 mm·s-1160 W,90 mm·s-1180 W,90 mm·s-1200 W,90 mm·s-1
      Mver476.7433.1402.1364.9526.3612.7754.1
      Mhor92.991.390.187.698.7104.9113.5
    • Table 5. Mhor and Mver obtained at different preheating temperatures

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      Table 5. Mhor and Mver obtained at different preheating temperatures

      Preheating temperature /K3004006008001000
      Mver785.2754.1703.2649.2594.6
      Mhor119.5113.5105.397.682.7
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    Ruiqin Ma, Kai Zhang, Huiliang Wei, Tingting Liu, Wenhe Liao. Formation Mechanism of Surface Microstructure in Selective Laser Melting of Alumina Ceramic Based on Numerical Simulation[J]. Chinese Journal of Lasers, 2019, 46(2): 0202002

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    Paper Information

    Category: laser manufacturing

    Received: Aug. 27, 2018

    Accepted: Oct. 24, 2018

    Published Online: May. 9, 2019

    The Author Email:

    DOI:10.3788/CJL201946.0202002

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