Laser & Optoelectronics Progress, Volume. 62, Issue 7, 0722004(2025)

Simulation on Influence Mechanism of Mid-Spatial Frequency Error Smoothing in Viscoelastic Conformal Vibration Polishing Tools

Zhijie Zhang1, Yuchuan Chen2、*, Yunfei Zhang2、**, Xinquan Zhang1, Lin Zhang2, Kailong Li2, and Kuo Hai2
Author Affiliations
  • 1School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200204, China
  • 2Sichuan Precision and Ultra-Precision Machining Engineering Technology Center, Chengdu 610200, Sichuan , China
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    Conformal vibration polishing is an effective mid-spatial frequency (MSF) error smoothing process method for complex surfaces, and it has broad application prospects in the processing of optical elements in many major optical engineering projects. In this study, a finite element based simulation method is proposed to address the issues of unclear polishing mechanism and unclear process rules in vibration polishing of viscoelastic tools. Furthermore, the influence mechanism of flexible layer material properties, polishing pressure, and vibration frequency on mid-spatial frequency error smoothing in vibration polishing is examined. Additionally, the influence law on the mid-spatial frequency error smoothing ability is obtained. Through simulation analysis and experimental verification, the following conclusions are drawn: the mid-spatial frequency error smoothing ability of conformal vibration polishing initially increases and then decreases with the increase in the elastic modulus of the viscoelastic material, increases with the increase in polishing pressure, and initially stabilizes and then increases with the increase in vibration frequency. When the maximum elastic modulus of the viscoelastic body is within 9?12 MPa, the polishing pressure is between 800?1100 Pa, and the vibration frequency is between 20?30 Hz. Furthermore, the mid-spatial frequency error smoothing effect of vibration polishing is optimal, and it also has exhibits low-spatial frequency conformal ability.

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    Zhijie Zhang, Yuchuan Chen, Yunfei Zhang, Xinquan Zhang, Lin Zhang, Kailong Li, Kuo Hai. Simulation on Influence Mechanism of Mid-Spatial Frequency Error Smoothing in Viscoelastic Conformal Vibration Polishing Tools[J]. Laser & Optoelectronics Progress, 2025, 62(7): 0722004

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Nov. 21, 2024

    Accepted: Dec. 6, 2024

    Published Online: Mar. 20, 2025

    The Author Email: Yuchuan Chen (pacocyc@163.com), Yunfei Zhang (zhangyf306@yeah.net)

    DOI:10.3788/LOP242297

    CSTR:32186.14.LOP242297

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