International Journal of Extreme Manufacturing, Volume. 2, Issue 2, 22004(2020)
Projection micro stereolithography based 3D printing and its applications
[1] [1] Layani M, Wang X F and Magdassi S 2018 Novel materials for 3D printing by photopolymerization Adv. Mater. 30 1706344
[2] [2] Bikas H, Stavropoulos P and Chryssolouris G 2016 Additive manufacturing methods and modelling approaches: a critical review Int. J. Adv. Manuf. Technol. 83 389–405
[3] [3] UPS 2019 3D printing: the next revolution in industrial manufacturing (https://www.ups.com/media/ en/3D_Printing_executive_summary.pdf)
[4] [4] Macdonald N P, Cabot J M, Smejkal P, Guijt R M, Paull B and Breadmore M C 2017 Comparing microfluidic performance of three-dimensional (3D) printing platforms Anal. Chem. 89 3858–66
[5] [5] Stratasys Inc 2019 Connex3 objet500 and objet350 (https://www.stratasys.com/3d-printers/objet-350-500- connex3)
[6] [6] BigRep GmbH 2019 Large-scale 3D printer BigRep ONE (https://bigrep.com/bigrep-one/)
[7] [7] Kuang X, Chen K J, Dunn C K, Wu J T, Li V C F and Qi H J 2018 3D printing of highly stretchable, shape-memory, and self-healing elastomer toward novel 4D printing ACS Appl. Mater. Interfaces 10 7381–8
[8] [8] Sydney Gladman A, Matsumoto E A, Nuzzo R G, Mahadevan L and Lewis J A 2016 Biomimetic 4D printing Nat. Mater. 15 413–8
[9] [9] Chen B L, Jiang Y Z, Tang X H, Pan Y Y and Hu S 2017 Fully packaged carbon nanotube supercapacitors by direct ink writing on flexible substrates ACS Appl. Mater. Interfaces 9 28433–40
[10] [10] Le T T, Austin S A, Lim S, Buswell R A, Gibb A G F and Thorpe T 2012 Mix design and fresh properties for high-performance printing concrete Mater. Struct. 45 1221–32
[11] [11] Gosselin C, Duballet R, Roux P, Gaudilli`ere N, Dirrenberger J and Morel P 2016 Large-scale 3D printing of ultra-high performance concrete—a new processing route for architects and builders Mater. Des. 100 102–9
[12] [12] 3D Concrete House Printer 2019 (http://www. totalkustom.com/3d-concrete-printers.html)
[13] [13] Skylar-Scott M A, Mueller J, Visser C W and Lewis J A 2019 Voxelated soft matter via multimaterial multinozzle 3D printing Nature 575 330–5
[14] [14] SLM-Solutions Inc 2019 (www.slm-solutions. com/products/machines/selectivelasermeltingmachine)
[15] [15] TRUMPF Inc 2019 Additive production systems (https://www.trumpf.com/en_US/products/machinessystems/ additive-production-systems/)
[16] [16] 3D Systems Inc. 3D printers, 3D scanning, software, manufacturing and healthcare services (https://www.3dsystems.com/)
[17] [17] EOS Inc 2019 Systems and materials for additive manufacturing with metals (www.eos.info/systems_solutions/ metal/systems_equipment?_scrivito_display_mode= view&_scrivito_workspace_id=published)
[18] [18] Nanoscribe GmbH 2019 Photonic Professional GT2: world's highest resolution 3D printer (https://www.nanoscribe. com/en/solutions/photonic-professional-gt2)
[19] [19] Kawata S, Sun H B, Tanaka T and Takada K 2001 Finer features for functional microdevices Nature 412 697–8
[20] [20] Takada K, Sun H B and Kawata S 2005 Improved spatial resolution and surface roughness in photopolymerizationbased laser nanowriting Appl. Phys. Lett. 86 071122
[21] [21] Xing J F, Dong X Z, Chen W Q, Duan X M, Takeyasu N, Tanaka T and Kawata S 2007 Improving spatial resolution of two-photon microfabrication by using photoinitiator with high initiating efficiency Appl. Phys. Lett. 90 131106
[22] [22] Saha S K, Wang D E, Nguyen V H, Chang Y N, Oakdale J S and Chen S-C 2019 Scalable submicrometer additive manufacturing Science 366 105–9
[23] [23] Zhang X, Jiang X N and Sun C 1999 Micro-stereolithography of polymeric and ceramic microstructures Sensors Actuators A 77 149–56
[24] [24] Wang J, Goyanes A, Gaisford S and Basit A W 2016 Stereolithographic (SLA) 3D printing of oral modified-release dosage forms Int. J. Pharm. 503 207–12
[25] [25] UnionTech Inc. 2019 3D stereolithography printing solutions (http://en.union-tek.com/)
[26] [26] Materialise Inc. 2019 Stereolithography (https://www.materialise.com/en/manufacturing/ 3d-printing-technology/stereolithography)
[27] [27] Formlabs 2019 Resin library and 3D printing materials (https://formlabs.com/3d-printers/form-3/ tech-specs/)
[28] [28] Sun C, Fang N, Wu D M and Zhang X 2005 Projection micro-stereolithography using digital micro-mirror dynamic mask Sensors Actuators A 121 113–20
[29] [29] Zheng X Y, Deotte J, Alonso M P, Farquar G R, Weisgraber T H, Gemberling S, Lee H, Fang N and Spadaccini C M 2012 Design and optimization of a light-emitting diode projection micro-stereolithography three-dimensional manufacturing system Rev. Sci. Instrum. 83 125001
[30] [30] Zheng X Y et al 2014 Ultralight, ultrastiff mechanical metamaterials Science 344 1373–7
[31] [31] Zheng X Y et al 2016 Multiscale metallic metamaterials Nat. Mater. 15 1100–6
[32] [32] BMF Materials Inc. 2019 Micro 3D printing, industrial micro precision 3D printing (http://www.bmftec. com/)
[33] [33] Gong H, Bickham B P, Woolley A T and Nordin G P 2017 Custom 3D printer and resin for 18 μm × 20 μm microfluidic flow channels Lab Chip 17 2899–909
[34] [34] Zhang R J and Larsen N B 2017 Stereolithographic hydrogel printing of 3D culture chips with biofunctionalized complex 3D perfusion networks Lab Chip 17 4273–82
[35] [35] Shallan A I, Smejkal P, Corban M, Guijt R M and Breadmore M C 2014 Cost-effective three-dimensional printing of visibly transparent microchips within minutes Anal. Chem. 86 3124–30
[36] [36] Ge Q, Sakhaei A H, Lee H, Dunn C K, Fang N X and Dunn M L 2016 Multimaterial 4D printing with tailorable shape memory polymers Sci. Rep. 6 31110
[37] [37] EnvisionTEC, Inc. 2019 Desktop, professional and industrial 3D printers (https://envisiontec.com/)
[38] [38] Tumbleston J R et al 2015 Continuous liquid interface production of 3D objects Science 347 1349–52
[39] [39] Walker D A, Hedrick J L and Mirkin C A 2019 Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface Science 366 360–4
[40] [40] Wu S H, Serbin J and Gu M 2006 Two-photon polymerisation for three-dimensional micro-fabrication J. Photochem. Photobiol. A 181 1–11
[41] [41] Hull C W 1986 Apparatus for production of three-dimensional objects by stereolithography US Patent US4575330A
[42] [42] Reiser A, Lind′en M, Rohner P, Marchand A, Galinski H, Sologubenko A S, Wheeler J M, Zenobi R, Poulikakos D and Spolenak R 2019 Multi-metal electrohydrodynamic redox 3D printing at the submicron scale Nat. Commun. 10 1853
[43] [43] Liashenko I, Rosell-Llompart J and Cabot A 2020 Ultrafast 3D printing with submicrometer features using electrostatic jet deflection Nat. Commun. 11 753
[44] [44] Kelly B E, Bhattacharya I, Heidari H, Shusteff M, Spadaccini C M and Taylor H K 2019 Volumetric additive manufacturing via tomographic reconstruction Science 363 1075–9
[45] [45] Loterie D, Delrot P and Moser C 2020 High-resolution tomographic volumetric additive manufacturing Nat. Commun. 11 852
[46] [46] Kowsari K, Akbari S, Wang D, Fang N X and Ge Q 2018 High-efficiency high-resolution multimaterial fabrication for digital light processing-based three-dimensional printing 3D Print. Addit. Manuf. 5 185–93
[47] [47] Han D, Yang C, Fang N X and Lee H 2019 Rapid multi-material 3D printing with projection micro-stereolithography using dynamic fluidic control Addit. Manuf. 27 606–15
[48] [48] Xiang Y L, Huang S L, Huang T Y, Dong A, Cao D, Li H, Xue Y, Lv P and Duan H 2020 Superrepellency of underwater hierarchical structures on Salvinia leaf Proc. Natl Acad. Sci. USA 117 2282–7
[49] [49] Han D, Morde R S, Mariani S, La Mattina A A, Vignali E, Yang C, Barillaro G and Lee H 2020 4D printing of a bioinspired microneedle array with backward-facing barbs for enhanced tissue adhesion Adv. Funct. Mater. 30 1909197
[50] [50] Wang Y J, Gao L B, Fan S F, Zhou W Z, Li X and Lu Y 2019 3D printed micro-mechanical device (MMD) for in situ tensile testing of micro/nanowires Extreme Mech. Lett. 33 100575
[51] [51] Yang Y, Li X J, Zheng X, Chen Z Y, Zhou Q F and Chen Y 2018 3D-printed biomimetic super-hydrophobic structure for microdroplet manipulation and oil/water separation Adv. Mater. 30 1704912
[52] [52] Ge Q, Qi H J and Dunn M L 2013 Active materials by four-dimension printing Appl. Phys. Lett. 103 131901
[53] [53] Ge Q, Dunn C K, Qi H J and Dunn M L 2014 Active origami by 4D printing Smart Mater. Struct. 23 094007
[54] [54] Wang Q M, Jackson J A, Ge Q, Hopkins J B, Spadaccini C M and Fang N X 2016 Lightweight mechanical metamaterials with tunable negative thermal expansion Phys. Rev. Lett. 117 175901
[55] [55] Liu W J et al 2017 Rapid continuous multimaterial extrusion bioprinting Adv. Mater. 29 1604630
[56] [56] Zhang B et al 2018 Highly stretchable hydrogels for UV curing based high-resolution multimaterial 3D printing J. Mater. Chem. B 6 3246–53
[57] [57] Zhang Y F, Zhang N B, Hingorani H, Ding N Y, Wang D, Yuan C, Zhang B, Gu G and Ge Q 2019 Fast-response, stiffness-tunable soft actuator by hybrid multimaterial 3D printing Adv. Funct. Mater. 29 1806698
[58] [58] Zhang Y F, Ng C J X, Chen Z, Zhang W, Panjwani S, Kowsari K, Yang H Y and Ge Q 2019 Miniature pneumatic actuators for soft robots by high-resolution multimaterial 3D printing Adv. Mater. Technol. 4 1900427
[59] [59] Martin J J, Fiore B E and Erb R M 2015 Designing bioinspired composite reinforcement architectures via 3D magnetic printing Nat. Commun. 6 8641
[60] [60] Yang Y, Chen Z Y, Song X, Zhang Z F, Zhang J, Shung K K, Zhou Q and Chen Y 2017 Biomimetic anisotropic reinforcement architectures by electrically assisted nanocomposite 3D printing Adv. Mater. 29 1605750
[61] [61] Yang Y, Li X J, Chu M, Sun H F, Jin J, Yu K, Wang Q, Zhou Q and Chen Y 2019 Electrically assisted 3D printing of nacre-inspired structures with self-sensing capability Sci. Adv. 5 eaau9490
[62] [62] Bagheri A and Jin J Y 2019 Photopolymerization in 3D printing ACS Appl. Polym. Mater. 1 593–611
[63] [63] Wu J T, Zhao Z A, Hamel C M, Mu X M, Kuang X, Guo Z and Qi H J 2018 Evolution of material properties during free radical photopolymerization J. Mech. Phys. Solids 112 25–49
[64] [64] Mu Q Y, Wang L, Dunn C K, Kuang X, Duan F, Zhang Z, Qi H J and Wang T 2017 Digital light processing 3D printing of conductive complex structures Addit. Manuf. 18 74–83
[65] [65] Zhang B, Zhang W, Zhang Z Q, Zhang Y F, Hingorani H, Liu Z, Liu J and Ge Q 2019 Self-healing four-dimensional printing with an ultraviolet curable double-network shape memory polymer system ACS Appl. Mater. Interfaces 11 10328–36
[66] [66] Patel D K, Sakhaei A H, Layani M, Zhang B, Ge Q and Magdassi S 2017 Highly stretchable and UV curable elastomers for digital light processing based 3D printing Adv. Mater. 29 1606000
[67] [67] Zhang B, Kowsari K, Serjouei A, Dunn M L and Ge Q 2018 Reprocessable thermosets for sustainable three-dimensional printing Nat. Commun. 9 1831
[68] [68] Yu K H, Xin A, Du H X, Li Y and Wang Q M 2019 Additive manufacturing of self-healing elastomers NPG Asia Mater. 11 7
[69] [69] Li X P, Yu R, He Y Y, Zhang Y, Yang X, Zhao X and Huang W 2019 Self-healing polyurethane elastomers based on a disulfide bond by digital light processing 3D printing ACS Macro Lett. 8 1511–6
[70] [70] Shelby R A, Smith D R and Schultz S 2001 Experimental verification of a negative index of refraction Science 292 77–9
[71] [71] Parimi P V, Lu W T, Vodo P and Sridhar S 2003 Imaging by flat lens using negative refraction Nature 426 404
[72] [72] Yen T J, Padilla W J, Fang N, Vier D C and Smith D R et al 2004 Terahertz magnetic response from artificial materials Science 303 1494–6
[73] [73] Fang N, Xi D J, Xu J Y, Ambati M, Srituravanich W, Sun C and Zhang X 2006 Ultrasonic metamaterials with negative modulus Nat. Mater. 5 452–6
[74] [74] Zhang S, Xia C G and Fang N 2011 Broadband acoustic cloak for ultrasound waves Phys. Rev. Lett. 106 024301
[75] [75] Zhang S, Yin L L and Fang N 2009 Focusing ultrasound with an acoustic metamaterial network Phys. Rev. Lett. 102 194301
[76] [76] Chen X F, Liu W Z, Dong B Q, Lee J, Ware H O T, Zhang H F and Sun C 2018 High-speed 3D printing of millimeter-size customized aspheric imaging lenses with sub 7 nm surface roughness Adv. Mater. 30 1705683
[77] [77] Gissibl T, Thiele S, Herkommer A and Giessen H 2016 Two-photon direct laser writing of ultracompact multi-lens objectives Nat. Photonics 10 554–60
[78] [78] Yuan C, Kowsari K, Panjwani S, Chen Z C, Wang D, Zhang B, Ng C J-X, Alvarado P V Y and Ge Q 2019 Ultrafast three-dimensional printing of optically smooth microlens arrays by oscillation-assisted digital light processing ACS Appl. Mater. Interfaces 11 40662–8
[79] [79] Tibbits S 2013 The emergence of ‘4D printing' (https://www.ted.com/talks/skylar_tibbits_the_ emergence_of_4d_printing)
[80] [80] Mao Y Q, Yu K, Isakov M S, Wu J T, Dunn M L and Jerry Qi H 2015 Sequential self-folding structures by 3D printed digital shape memory polymers Sci. Rep. 5 13616
[81] [81] Wu J T, Yuan C, Ding Z, Isakov M, Mao Y Q, Wang T, Dunn M L and Qi H J 2016 Multi-shape active composites by 3D printing of digital shape memory polymers Sci. Rep. 6 24224
[82] [82] Zarek M, Layani M, Cooperstein I, Sachyani E, Cohn D and Magdassi S 2016 3D printing of shape memory polymers for flexible electronic devices Adv. Mater. 28 4449–54
[83] [83] Yang C, Boorugu M, Dopp A, Ren J, Martin R, Han D, Choi W and Lee H 2019 4D printing reconfigurable, deployable and mechanically tunable metamaterials Mater. Horiz. 6 1244–50
[84] [84] Raviv D et al 2015 Active printed materials for complex self-evolving deformations Sci. Rep. 4 7422
[85] [85] Wu D, Song J Q, Zhai Z R, Hua M T, Kim C, Frenkel I, Jiang H and He X 2019 Visualizing morphogenesis through instability formation in 4-D printing ACS Appl. Mater. Interfaces 11 47468–75
[86] [86] Yuan C, Roach D J, Dunn C K, Mu Q Y, Kuang X, Yakacki C M, Wang T J, Yu K and Qi H J 2017 3D printed reversible shape changing soft actuators assisted by liquid crystal elastomers Soft Matter 13 5558–68
[87] [87] Davidson E C, Kotikian A, Li S C, Aizenberg J and Lewis J A 2020 3D printable and reconfigurable liquid crystal elastomers with light-induced shape memory via dynamic bond exchange Adv. Mater. 32 1905682
[88] [88] Zhang C, Lu X L, Fei G X, Wang Z H, Xia H S and Zhao Y 2019 4D printing of a liquid crystal elastomer with a controllable orientation gradient ACS Appl. Mater. Interfaces 11 44774–82
[89] [89] Kotikian A, McMahan C, Davidson E C, Muhammad J M, Weeks R D, Daraio C and Lewis J A 2019 Untethered soft robotic matter with passive control of shape morphing and propulsion Sci. Robot. 4 eaax7044
[90] [90] Kuang X, Roach D J, Wu J T, Hamel C M, Ding Z, Wang T, Dunn M L and Qi H J 2019 Advances in 4D printing: materials and applications Adv. Funct. Mater. 29 1805290
[91] [91] Han D, Farino C, Yang C, Scott T, Browe D, Choi W, Freeman J W and Lee H 2018 Soft robotic manipulation and locomotion with a 3D printed electroactive hydrogel ACS Appl. Mater. Interfaces 10 17512–8
[92] [92] Han D, Lu Z C, Chester S A and Lee H 2018 Micro 3D printing of a temperature-responsive hydrogel using projection micro-stereolithography Sci. Rep. 8 1963
[93] [93] Xu T Q, Zhang J C, Salehizadeh M, Onaizah O and Diller E 2019 Millimeter-scale flexible robots with programmable three-dimensional magnetization and motions Sci. Robot. 4 eaav4494
[94] [94] Ma X Y et al 2016 Deterministically patterned biomimetic human iPSC-derived hepatic model via rapid 3D bioprinting Proc. Natl Acad. Sci. USA 113 2206–11
[95] [95] Kim S H et al 2018 Precisely printable and biocompatible silk fibroin bioink for digital light processing 3D printing Nat. Commun. 9 1620
[96] [96] Grigoryan B et al 2019 Multivascular networks and functional intravascular topologies within biocompatible hydrogels Science 364 458–64
[97] [97] Koffler J et al 2019 Biomimetic 3D-printed scaffolds for spinal cord injury repair Nat. Med. 25 263–9
Get Citation
Copy Citation Text
Qi Ge, Zhiqin Li, Zhaolong Wang, Kavin Kowsari, Wang Zhang, Xiangnan He, Jianlin Zhou, Nicholas X Fang. Projection micro stereolithography based 3D printing and its applications[J]. International Journal of Extreme Manufacturing, 2020, 2(2): 22004
Category: Topical Review
Received: Jan. 31, 2020
Accepted: --
Published Online: Jan. 28, 2021
The Author Email: Ge Qi (geq@sustech.edu.cn)