Acta Optica Sinica, Volume. 38, Issue 7, 0722002(2018)

Fast Generation Method of Gaussian-Shaped Removal Function of Fluid Jet Polishing

Jian Li*, Lianxin Zhang, Pengfei Sun, Zhongyu Wang, and Rui Ke
Author Affiliations
  • Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang, Sichuan 621900, China
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    Figures & Tables(14)
    Morphology of removal function generated by normal fixed-point incidence modes. (a) Vertical incidence; (b) oblique incidence
    Schematic of principle. (a) Rotary sweeping under oblique incidence; (b) material removal
    Spot-taking results at fixed point under different incidence angles. (a) 75°; (b) 60°; (c) 45°
    Schematic of material removal under oblique incidence for intersection point at different positions. (a) Beneath workpiece surface; (b) on workpiece surface; (c) above workpiece surface; (d) above workpiece surface and no overlap of material removal
    Schematic of rotary sweeping method used for calculating material removal profile
    Semi-profiles. (a) Rotational axis at O; (b) rotational axis at O1; (c) rotational axis at O2; (d) rotational axis at O3; (e) rotational axis at O4; (f) rotational axis at O5
    Structural diagram of jet nozzle
    Adjustment for position and angle of jet nozzle
    Results of surface shape measurement of spot-taking workpiece
    Surface shapes and intersection profiles of different spots. (a) No. 1; (b) No. 2; (c) No. 3; (d) No. 4; (e) No. 5; (f) No. 6; (g) No. 7; (h) No. 8; (i) No. 9
    Comparison among intersection profiles of spot No. 6 along different directions. (a) Position diagram; (b) profile
    Straight groove processed based on the corresponding parameters of spot No. 6 (a) Two-dimension; (b) three-dimension
    Comparison among intersection lines at different positions of straight groove. (a) Position diagram; (b) section line
    • Table 1. Parameters for multi-spot-taking experiment

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      Table 1. Parameters for multi-spot-taking experiment

      ParameterContent
      Base fluidDeionized water
      Type of abrasiveCeO2
      Mass fraction of slurry /%8
      Jet pressure /MPa1
      Fluctuation of pressure<±1%
      Jet angle /(°)45
      Diameter of jet hole /mm1
      Initial nozzle height /mm10
      Dwelling time for each spot t /s60
      Rising height for each spot Δh /μm50
      Size of workpiece /(mm×mm×mm)20×20×10
      Height difference Δz /mm41.968
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    Jian Li, Lianxin Zhang, Pengfei Sun, Zhongyu Wang, Rui Ke. Fast Generation Method of Gaussian-Shaped Removal Function of Fluid Jet Polishing[J]. Acta Optica Sinica, 2018, 38(7): 0722002

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Jan. 2, 2018

    Accepted: --

    Published Online: Sep. 5, 2018

    The Author Email: Li Jian (lijianhust2007@163.com)

    DOI:10.3788/AOS201838.0722002

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