Chinese Journal of Lasers, Volume. 46, Issue 8, 0802002(2019)

Aluminum Alloy and High-Strength Steel Joint via Laser-Induced Tungsten Inert Gas Hybrid Welding Based on Ni Interlayer

Yuqing Ma, Hongyang Wang*, and Liming Liu
Author Affiliations
  • Key Laboratory of Liaoning Advanced Welding and Joining Technology, School of Materials Science and Engineering, Dalian University of Technology, Dalian, Liaoning 116024, China
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    Figures & Tables(12)
    Schematic of 6061 aluminum alloy/DP980 high-strength steel laser-induced arc hybrid welding process
    Macroscopic morphologies of welds with Ni interlayer. (a) Aluminum alloy; (b) high-strength steel
    Effect of laser power on shear load of lap joint with Ni interlayer
    Cross-section morphology and local magnification of lap joint without Ni interlayer. (a) Cross-section morphology; (b) magnified image of A area in Fig. 4(a)
    Cross-section morphology and local magnification of lap joint with Ni interlayer. (a) Cross-section morphology; (b) magnified image of B area in Fig. 5(a)
    EPMA surface scan images of weld with Ni interlayer. (a) Al-element distribution; (b) Fe-element distribution; (c) Ni-element distribution
    XRD analysis results of lap-joint interface with Ni interlayer
    Typical fracture morphologies of lap joints with and without Ni interlayer. (a) Without Ni interlayer; (b) with Ni interlayer
    • Table 1. Main chemical compositions of 6061 Al alloy

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      Table 1. Main chemical compositions of 6061 Al alloy

      ElementMass fraction /%
      Mg0.89
      Si0.53
      Fe2.00
      AlBal.
    • Table 2. Main chemical compositions of DP980 high-strength steel

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      Table 2. Main chemical compositions of DP980 high-strength steel

      ElementMass fraction /%
      Mn2.07
      C0.19
      Si0.13
      FeBal.
    • Table 3. Parameters of laser-induced arc hybrid welding process

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      Table 3. Parameters of laser-induced arc hybrid welding process

      ParameterWithout NiWith Ni
      Laser power /W600-800600-800
      Welding current /A120140
      Defocusing /mm33
      Laser-arc distance /mm22
      Welding speed /(mm·min-1)700-900700-900
    • Table 4. Main components of each marked position in Figs. 4-5

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      Table 4. Main components of each marked position in Figs. 4-5

      PositionAtomic fraction /%Possible phase
      AlFeNiMg
      163.9535.5200.470FeAl2
      275.1524.7600.060FeAl3
      315.4284.4900.230Fe(Al)
      482.6914.122.460.720FeAl3, Al1.1Ni0.9
      569.9827.831.820.360Fe2Al5
      663.4934.401.760.351Fe2Al5
      74.1886.119.640.069Fe
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    Yuqing Ma, Hongyang Wang, Liming Liu. Aluminum Alloy and High-Strength Steel Joint via Laser-Induced Tungsten Inert Gas Hybrid Welding Based on Ni Interlayer[J]. Chinese Journal of Lasers, 2019, 46(8): 0802002

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    Paper Information

    Category: laser manufacturing

    Received: Jan. 15, 2019

    Accepted: Apr. 8, 2019

    Published Online: Aug. 13, 2019

    The Author Email: Wang Hongyang (wang-hy@dlut.edu.cn)

    DOI:10.3788/CJL201946.0802002

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