Optics and Precision Engineering, Volume. 33, Issue 9, 1420(2025)

High-precision assembly interval control of multilayer diffractive optical waveguide lenses based on hollow glass microspheres

Jiarong BAI1,2, Peng YAO1,2、*, Kai LIU1,2, Xiang LIU1,2, Xi WANG1,2, Fengguo LI1,2,3, Dongkai CHU1,2, Shijie HOU3, and Shuoshuo QU1,2
Author Affiliations
  • 1Center for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering,Shandong University, Jinan25006, China
  • 2Key Laboratory of High Efficiency and Clean Mechanical Manufacture of the Ministry of Education, Jinan50061, China
  • 3GoerTek Inc.,Weifang261061, China
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    Figures & Tables(18)
    Multilayer diffractive optical waveguide imaging principle and optical path propagation
    Simulation model of diffractive optical waveguide lens stacked structure in Zemax
    Influence of relative inclination angle between diffractive optical waveguide lenses on MTF
    Related parameters of diffractive optical waveguide lens
    Interval control mechanism of hollow glass microspheres
    Particle size distribution of hollow glass microspheres
    Sorting process for hollow glass microspheres
    Flow chart of sorting experiment of hollow glass microspheres
    SEM images of hollow glass microspheres
    Statistical results of particle size of hollow glass microspheres
    Mixing experiment results of hollow glass microspheres and UV adhesive
    High-precision stacking and interval measurement of multilayer diffractive optical waveguide lenses
    Interval measurement values of each interval point
    Experimental results of stacked assembly of diffractive optical waveguide lenses
    • Table 1. Performance parameters of hollow glass microspheres

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      Table 1. Performance parameters of hollow glass microspheres

      Performance parameterValue
      AppearanceWhite and Good fluidity
      Specific gravity/(g·cm-30.27-0.30
      Bulk density/(g·cm-30.11-0.13
      Particle size/μm≤65
      Crush strength/psi4 000
      Flotation/%≥95
      Coefficient of thermal expansion/℃-13×10-6-5×10-6
    • Table 2. Mesh data for sieves

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      Table 2. Mesh data for sieves

      Pore size/μmNominal/μmMean/μmMaximum value/μmMinimum value/μmRange/μm
      383837.938.337.31
      393939.139.738.11.6
      404040.140.739.71
    • Table 3. Parameters of UV adhesive

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      Table 3. Parameters of UV adhesive

      Serial numberDensity/(g·cm-3Viscosity/cP
      11.0510 000
      21.0720 000
      31.0630 000
    • Table 4. Statistical analysis of experimental results on stacked assembly of diffractive optical waveguide lenses

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      Table 4. Statistical analysis of experimental results on stacked assembly of diffractive optical waveguide lenses

      Detection regionWhole planeOutput coupling region
      Total quantity50 groups50 groups
      Interval error<1 μm23 groups31 groups
      The proportion of interval error<1 μm46%62%
      Interval error<1.2 μm31 groups34 groups
      Interval error<1.4 μm34 groups40 groups
      Interval error<2 μm41 groups49 groups
      The proportion of interval error<2 μm82%98%
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    Jiarong BAI, Peng YAO, Kai LIU, Xiang LIU, Xi WANG, Fengguo LI, Dongkai CHU, Shijie HOU, Shuoshuo QU. High-precision assembly interval control of multilayer diffractive optical waveguide lenses based on hollow glass microspheres[J]. Optics and Precision Engineering, 2025, 33(9): 1420

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    Paper Information

    Category:

    Received: Feb. 16, 2025

    Accepted: --

    Published Online: Jul. 22, 2025

    The Author Email: Peng YAO (yaopeng@sdu.edu.cn)

    DOI:10.37188/OPE.20253309.1420

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