Chinese Journal of Lasers, Volume. 48, Issue 18, 1802008(2021)

Stress Field Simulation of Friction Stir Welding and Laser Peening Composite Process

Kangmei Li, Xingzhe He, Yu Cai, and Jun Hu*
Author Affiliations
  • College of Mechanical Engineering, Donghua University, Shanghai 201620, China
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    Figures & Tables(16)
    Finite element simulation flowchart of friction stir welding (FSW) and laser peening (LP) composite process
    Finite element model. (a) Overall model; (b) meshing strategy
    Schematics of model boundary conditions. (a) Heat transfer analysis; (b) stress evolution analysis
    Diagram of pressure change over time[21]
    Laser peening strategy
    Simulated stress distribution. (a) Whole stress distribution; (b) cross-sectional metallographic diagram[25]; (c) cross-sectional stress distribution
    Comparison of experimental and simulated residual stress in the Y-axis direction after treating by friction stir welding. (a) Z=0 mm; (b) Z=6.4 mm
    Schematic of advancing side (AS) and retreating side (RS) of the friction stir welded plate
    Comparison of experimental and simulated residual stress in the Y-axis direction after treating by composite processing
    Residual stress distributions of welded sheet treated by different processes. (a) Friction stir welding; (b) laser peening; (c) friction stir welding+laser peening
    Comparison of simulated residual stress of welded sheet treated by different processes. (a) Data extraction paths; (b) residual stress along X direction; (c) residual stress along Y direction; (d) residual stress along Z direction
    Comparison of simulated residual stress under different initial tensile stress states. (a) Data extraction path; (b) comparison chart of residual stress; (c) change trend of residual stress reduction value
    Attenuation trend graph of stress wave. (a) Laser peening; (b) friction stir welding+laser peening
    Comparison chart of absolute peak stress
    • Table 1. Simulation parameters for friction stir welding

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      Table 1. Simulation parameters for friction stir welding

      Stirring head shoulder radius /mmStirring needle radius /mmStirring needle height /mmFeed rate /(mm·s-1)Rotational speed /(r·min-1)
      207.512.52.5300
    • Table 2. Johnson-Cook model parameters of 2195 aluminum lithium alloy

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      Table 2. Johnson-Cook model parameters of 2195 aluminum lithium alloy

      A /MPaB /MPaCn
      5003620.0130.922
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    Kangmei Li, Xingzhe He, Yu Cai, Jun Hu. Stress Field Simulation of Friction Stir Welding and Laser Peening Composite Process[J]. Chinese Journal of Lasers, 2021, 48(18): 1802008

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    Paper Information

    Category: laser manufacturing

    Received: Dec. 22, 2020

    Accepted: Mar. 29, 2021

    Published Online: Sep. 7, 2021

    The Author Email: Hu Jun (laserdhu@126.com)

    DOI:10.3788/CJL202148.1802008

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