Optoelectronic Technology, Volume. 43, Issue 1, 34(2023)

Performance Optimization of Air‑cooled Cooling System for High Power LED Headlights

Congping CHEN1, Chao MA1, Liwei YIN2, Yi ZHANG1, and Xiaochun CHEN2
Author Affiliations
  • 1School of Mechanical Engineering and Rail Transit, Changzhou University, Changzhou Jiangsu 2364, CHN
  • 2Changzhou Xingyu Auto Lamp Co., LTD, Changzhou Jiangsu 130, CHN
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    Figures & Tables(18)
    LED air cooling system
    Schematic of design parameters
    Effect of radial distance A on temperature
    Velocity vector cloud images with different radial distances
    Effect of inlet distance B on temperature
    Velocity vector cloud images with different inlet distances
    Effect of outlet distance C on temperature
    Velocity vector cloud images with different air outlet distances
    Model residual plot of response surface
    Pareto diagram of influencing factors
    Response optimizer prediction
    Simulation of temperature cloud map
    Arrangement of LED temperature measurement points
    • Table 1. Thermal and physical properties of the main components of the air‑cooled cooling system

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      Table 1. Thermal and physical properties of the main components of the air‑cooled cooling system

      零部件材料

      密度/

      (kg•m-3)

      导热率/

      W•(m•K)-1

      比热/J•(kg•K)-1
      PCB板MCPCB‑Cu2 700

      131(轴向)

      362(径向)

      870
      风扇护风罩PC1 2000.21 530
      散热器冲压铝2 707220820
      风扇扇叶PC1 2000.21 530
      风扇支架压铸铝2 680113963
      风扇转子PC1 2000.21 530
    • Table 2. Value range of designed parameters

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      Table 2. Value range of designed parameters

      设计参数/mm取值范围
      径向距离A[5,12]
      入风口距离B[6,21]
      出风口距离C[2,9]
    • Table 3. Uniform design test plan

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      Table 3. Uniform design test plan

      方案A/mmB/mmC/mmTs/°C
      16204126.77
      2778128.96
      35179129.71
      48197127.33
      57136126.32
      66143126.92
      7595127.87
      810216127.39
      91287129.53
      101063129.40
      1112182127.23
      1211124126.72
      139165126.36
      1411158129.38
      159119129.63
      168102128.30
    • Table 4. Model variance analysis

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      Table 4. Model variance analysis

      来源DFAdj SSAdj MSF值P值
      合计1524.056 4
      模型923.766 42.640 7154.630.000
      线性310.745 93.648 6475.490.000
      A10.636 80.636 8313.180.011
      B12.936 32.936 3260.750.000
      C17.794 97.794 87161.270.000
      平方39.299 93.099 9664.140.000
      A211.660 81.660 7934.360.001
      B212.885 92.885 8659.710.000
      C217.298 47.298 42151.000.000
      双因子交互作用32.644 40.881 4818.240.002
      AB10.000 10.000 090.000.966
      AC11.163 91.163 8924.080.003
      BC11.518 61.518 6231.420.001
      误差60.290 00.048 33
    • Table 5. Designed parameters and simulation results before and after optimization

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      Table 5. Designed parameters and simulation results before and after optimization

      工况A/mmB/mmC/mmTs/°C
      优化前3103128.7
      优化后8.416.34.3126.1
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    Congping CHEN, Chao MA, Liwei YIN, Yi ZHANG, Xiaochun CHEN. Performance Optimization of Air‑cooled Cooling System for High Power LED Headlights[J]. Optoelectronic Technology, 2023, 43(1): 34

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    Paper Information

    Category: Research and Trial-manufacture

    Received: Sep. 21, 2022

    Accepted: --

    Published Online: Apr. 14, 2023

    The Author Email:

    DOI:10.19453/j.cnki.1005-488x.2023.01.006

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