Chinese Journal of Lasers, Volume. 49, Issue 8, 0802008(2022)

Numerical Simulation of Micro-pit Morphology of Titanium Alloy Ablated by Nanosecond Laser

Yifei Wang1, Zhou Yu2, Kangmei Li1,3,4, and Jun Hu2、*
Author Affiliations
  • 1College of Mechanical Engineering, Donghua University, Shanghai 201620, China
  • 2Institute of Artificial Intelligence, Donghua University, Shanghai 201620, China
  • 3Shanghai Collaborative Innovation Center for High Performance Fiber composites, Donghua University, Shanghai 201620, China
  • 4State Key Laboratory of Digital Manufacturing Equipment & Technology, Wuhan 430074, Hubei, China
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    Figures & Tables(18)
    Mesh convergence analysis
    Setting of grid and boundary conditions
    Change of ablation temperature within a single pulse period. (a) Ablation time is 150 ns; (b) ablation time is 450 ns; (c) ablation time is 2 μs; (d) ablation time is 4 μs
    Influence of heat dissipation conditions on temperature field. (a) Temperature change during two ablation cycles; (b) effect of thermal conductivity; (c) effect of air convection; (d) effect of surface radiation
    Temperature field in the second pulse period. (a) Ablation time is 20 μs; (b) ablation time is 20.10 μs; (c) ablation time is 20.15 μs; (d) ablation time is 20.20 μs
    Velocity field within a single pulse period when Marangoni is not considered. (a) Ablation time is 100 ns; (b) ablation time is 150 ns; (c) ablation time is 200 ns; (d) ablation time is 1000 ns
    Velocity field in a single pulse period when Marangoni is considered. (a) Ablation time is 100 ns; (b) ablation time is 150 ns; (c) ablation time is 200 ns; (d) ablation time is 1000 ns
    Melting and vaporization processes of titanium alloy. (a) Ablation time is 90 ns; (b) ablation time is 120 ns; (c) ablation time is 200 ns; (d) ablation time is 1.5 μs
    Liquid phase migration and sputtering. (a) Ablation time is 3 μs; (b) ablation time is 3.5 μs; (c) ablation time is 3.6 μs; (d) ablation time is 3.65 μs
    Solidification process of liquid titanium alloy. (a) Ablation time is 5 μs; (b) ablation time is 10 μs; (c) ablation time is 15 μs; (d) ablation time is 20 μs
    Surface morphology of titanium alloy micro-pits. (a) Pa=7.5 W, f=20 kHz, N=1; (b) Pa=20 W, f=50 kHz, N=1
    Simulation and experimental morphologies when number of ablations is 1 and 3. (a) Simulated morphology when number of ablation is 1; (b) simulated morphology when number of ablation is 3; (c) optical morphology when number of ablation is 1; (d) optical morphology number of ablation is 3
    Comparison of experimental sizes and simulation results. (a) H1 and H2;(b) D1and D2
    Influence of laser process parameters on ablation size. (a) Effect of laser flux on ablation area;(b)(d) changes of migration speed and size of liquid phase in different ablation stages when number of ablation times is 10
    Parameter from ablation center to ablation edge at different ablation times in the tenth pulse period. (a) Temperature; (b) recoil pressure; (c) X component of surface tension ; (d) Y component of surface tension
    • Table 1. Variation of average power with repetition frequency

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      Table 1. Variation of average power with repetition frequency

      f /kHz20253035404550
      Pa /W7.59.611.713.916.018.220.0
    • Table 2. Chemical composition of Ti6Al4V

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      Table 2. Chemical composition of Ti6Al4V

      ElementTiAlVFe
      Mass fraction /%91.45.62.70.1
    • Table 3. Thermodynamic parameters of titanium alloy

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      Table 3. Thermodynamic parameters of titanium alloy

      Material parametersSymbolValueUnit
      Melting pointTm1923K
      Vaporization temperatureTvap3533K
      Latent heat of fusionLf2.86×105J/kg
      Latent heat of vaporizationLv9.83×106J /kg
      Specific heat capacityCp483+0.22TT≤1268 K;J /(kg·K)
      412+0.18T,1268 K<T<1923 K
      831,T≥1923 K
      Thermal conductivityk1.26+0.016T, T≤1268 K;W /(m·K)
      3.51+0.013T, 1268 K<T<1923 K
      -12.75+0.024T, T≥1923 K
      Solid phase densityρs4420-0.154×(T-298)kg/m3
      Liquid densityρl3920-0.680×(T-1923)kg /m3
      Dynamic viscosityμexp(-1.6+5346/T) ×10-3N /(m·s)
      Surface tensionσ1.53-0.28×10-3(T-1941)N /m
      Surface tension coefficientγ-2.8×10-4N /(m·K)
      Standard atmospheric pressurePb1.01×105Pa
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    Yifei Wang, Zhou Yu, Kangmei Li, Jun Hu. Numerical Simulation of Micro-pit Morphology of Titanium Alloy Ablated by Nanosecond Laser[J]. Chinese Journal of Lasers, 2022, 49(8): 0802008

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    Paper Information

    Category: laser manufacturing

    Received: Jul. 28, 2021

    Accepted: Sep. 30, 2021

    Published Online: Mar. 25, 2022

    The Author Email: Jun Hu (hjmorning@hotmail.com)

    DOI:10.3788/CJL202249.0802008

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