Optics and Precision Engineering, Volume. 32, Issue 8, 1140(2024)

Formation mechanism of Poisson's burr in micro-grooved diamond cutting of nickel-phosphorus alloy

Xiaopeng LI, Liangbao YU, Zhanwen SUN, and Sujuan WANG*
Author Affiliations
  • State Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou510006, China
  • show less
    References(31)

    [1] [1] 王亚茹, 李英杰, 邹莱, 等. RB-SiC金刚石磨粒柔性刻划材料去除及表面损伤行为[J]. 光学 精密工程, 2022, 30(14): 1704-1715. doi: 10.37188/ope.20223014.1704WANGY R, LIY J, ZOUL, et al. Material removal and surface damage behavior of diamond grain for flexible scribing RB-SiC[J]. Opt. Precision Eng., 2022, 30(14): 1704-1715.(in Chinese). doi: 10.37188/ope.20223014.1704

    [2] ZHOU T F, HE Y P, WANG T X et al. A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding[J]. International Journal of Extreme Manufacturing, 3, 27-58(2021).

    [3] [3] 陈绒, 周聪, 谢晋, 等. 金刚石刀轮滚压脆断单晶硅和蓝宝石的实验研究[J]. 光学 精密工程, 2022, 30(6): 702-710. doi: 10.37188/OPE.20223006.0702CHENR, ZHOUC, XIEJ, et al. Experimental study on rolling and brittle fracture to single crystal silicon and sapphire by diamond cutter wheel[J]. Opt. Precision Eng., 2022, 30(6): 702-710.(in Chinese). doi: 10.37188/OPE.20223006.0702

    [4] YAN J W, OOWADA T, ZHOU T F et al. Precision machining of microstructures on electroless-plated NiP surface for molding glass components[J]. Journal of Materials Processing Technology, 209, 4802-4808(2009).

    [5] ZHOU T F, YAN J W, LIANG Z Q et al. Development of polycrystalline Ni-P mold by heat treatment for glass microgroove forming[J]. Precision Engineering, 39, 25-30(2015).

    [6] ZHOU T F, WANG Z F, RUAN B S et al. Study on the blackening phenomenon of leaded glass during microgroove molding using nickel phosphorous mold[J]. Ceramics International, 48, 10420-10427(2022).

    [7] BRINKSMEIER E, GLÄBE R, SCHÖNEMANN L. Diamond Micro Chiseling of large-scale retroreflective arrays[J]. Precision Engineering, 36, 650-657(2012).

    [8] BRINKSMEIER E, SCHÖNEMANN L. Generation of discontinuous microstructures by diamond micro chiseling[J]. CIRP Annals, 63, 49-52(2014).

    [9] YU Q, ZHOU T F, JIANG Y G et al. Preparation of graphene-enhanced nickel-phosphorus composite films by ultrasonic-assisted electroless plating[J]. Applied Surface Science, 435, 617-625(2018).

    [10] SCHALLER T, BOHN L, MAYER J et al. Microstructure grooves with a width of less than 50 μm cut with ground hard metal micro end Mills[J]. Precision Engineering, 23, 229-235(1999).

    [11] FANG F Z, LIU Y C. On minimum exit-burr in micro cutting[J]. Journal of Micromechanics and Microengineering, 14, 984-988(2004).

    [12] [12] 王之岳, 陈灶灶, 朱利民, 等. 微透镜阵列单点金刚石车削补偿技术[J]. 光学 精密工程, 2022, 30(7): 813-820. doi: 10.37188/OPE.20223007.0813WANGZ Y, CHENZ Z, ZHUL M, et al. Single point diamond turning and compensation for micro-lens array[J]. Opt. Precision Eng., 2022, 30(7): 813-820.(in Chinese). doi: 10.37188/OPE.20223007.0813

    [13] LIU Y, ZHAO W X, ZHOU T F et al. Microgroove machining on crystalline nickel phosphide plating by single-point diamond cutting[J]. The International Journal of Advanced Manufacturing Technology, 91, 477-484(2017).

    [14] YU Q, ZHOU T F, HE Y P et al. Effects of relative tool sharpness on surface generation mechanism of precision turning of electroless nickel-phosphorus coating[J]. Journal of Mechanical Science and Technology, 35, 3113-3121(2021).

    [15] YU Q, ZHOU T F, HE Y P et al. Annealed high-phosphorus electroless Ni-P coatings for producing molds for precision glass molding[J]. Materials Chemistry and Physics, 262, 124297(2021).

    [16] DONG X B, ZHOU T F, PANG S Q et al. Comparison of fly cutting and transverse planing for micropyramid array machining on nickel phosphorus plating[J]. The International Journal of Advanced Manufacturing Technology, 102, 2481-2489(2019).

    [17] DONG X B, ZHOU T F, PANG S Q et al. Mechanism of burr accumulation and fracture pit formation in ultraprecision microgroove fly cutting of crystalline nickel phosphorus[J]. Journal of Micromechanics and Microengineering, 28, 125008(2018).

    [18] LIU X, ZHOU T F, PANG S Q et al. Burr formation mechanism of ultraprecision cutting for microgrooves on nickel phosphide in consideration of the diamond tool edge radius[J]. The International Journal of Advanced Manufacturing Technology, 94, 3929-3935(2018).

    [19] BAO X Y, YAO P, XU J M et al. Correction to: effect of tool geometry and cutting parameters on surface quality and chip morphology of amorphous electroless nickel-phosphorus alloy in ultra-precision turning[J]. The International Journal of Advanced Manufacturing Technology, 126, 2479(2023).

    [20] ZHAO Q L, CHEN J Y, LUO J. Analysis of the swelling effect in single-point diamond turning[J]. Advanced Materials Research, 315, 984-987(2011).

    [21] HE Y P, ZHOU T F, KUMAR A S et al. Study on the non-free plastic shear removal of material and cutting-induced deformation of micron-submicron grooves[J]. Journal of Materials Processing Technology, 317, 117999(2023).

    [22] KOBAYASHI R, XU S L, SHIMADA K et al. Defining the effects of cutting parameters on burr formation and minimization in ultra-precision grooving of amorphous alloy[J]. Precision Engineering, 49, 115-121(2017).

    [23] [23] 陈肖, 柯金洋, 佘中迪, 等. 单晶硅激光辅助超精密切削工艺优化与表面特性[J]. 光学 精密工程, 2023, 31(1): 99-108. doi: 10.37188/ope.20233101.0099CHENX, KEJ Y, SHEZ D, et al. Optimization of process parameters and surface characteristics in laser-assisted ultra-precision cutting of monocrystalline silicon[J]. Opt. Precision Eng., 2023, 31(1): 99-108.(in Chinese). doi: 10.37188/ope.20233101.0099

    [24] [24] 宋满仓, 张建磊, 于超, 等. 聚晶金刚石复合片的电火花线切割精密加工试验[J]. 光学 精密工程, 2012, 20(6): 1303. doi: 10.3788/ope.20122006.1303SONGM C, ZHANGJ L, YUC, et al. Experiment of WEDM precision machining for polycrystalline diamond compact[J]. Opt. Precision Eng., 2012, 20(6): 1303.(in Chinese). doi: 10.3788/ope.20122006.1303

    [25] JARDRET V, ZAHOUANI H, LOUBET J et al. Understanding and quantification of elastic and plastic deformation during a scratch test[J]. Wear, 218, 8-14(1998).

    [26] BUCAILLE J L, FELDER E, HOCHSTETTER G. Mechanical analysis of the scratch test on elastic and perfectly plastic materials with the three-dimensional finite element modeling[J]. Wear, 249, 422-432(2001).

    [27] WALDORF D J, DEVOR R E, KAPOOR S G. A slip-line field for ploughing during orthogonal cutting[J]. Journal of Manufacturing Science and Engineering, 120, 693-699(1998).

    [28] MERCHANT M E. Mechanics of the metal cutting process. I. orthogonal cutting and a type 2 chip[J]. Journal of Applied Physics, 16, 267-275(1945).

    [29] ZHANG X Q, ARIF M, LIU K et al. A model to predict the critical undeformed chip thickness in vibration-assisted machining of brittle materials[J]. International Journal of Machine Tools and Manufacture, 69, 57-66(2013).

    [30] VENKATACHALAM S, LI X P, LIANG S Y. Predictive modeling of transition undeformed chip thickness in ductile-regime micro-machining of single crystal brittle materials[J]. Journal of Materials Processing Technology, 209, 3306-3319(2009).

    [31] LI Z J, FANG F Z, GONG H et al. Review of diamond-cutting ferrous metals[J]. The International Journal of Advanced Manufacturing Technology, 68, 1717-1731(2013).

    Tools

    Get Citation

    Copy Citation Text

    Xiaopeng LI, Liangbao YU, Zhanwen SUN, Sujuan WANG. Formation mechanism of Poisson's burr in micro-grooved diamond cutting of nickel-phosphorus alloy[J]. Optics and Precision Engineering, 2024, 32(8): 1140

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category:

    Received: Sep. 30, 2023

    Accepted: --

    Published Online: May. 29, 2024

    The Author Email: Sujuan WANG (grace.wangsj@gdut.edu.cn)

    DOI:10.37188/OPE.20243208.1140

    Topics