Chinese Journal of Lasers, Volume. 44, Issue 11, 1102003(2017)

Research on Process and Numerical Simulation of Laser Transmission Welding of Polycarbonate Based on Three-Dimensional Real Surface

Jiang Ning and Wang Chuanyang*
Author Affiliations
  • [in Chinese]
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    Figures & Tables(16)
    Photographs of (a)-(c) light-transmitting and (d) light-absorbing PC specimens
    PC specimens with different surface roughness. (a) No.1; (b) No.2; (c) No.3; (d) No.4; (e) No.5; (f) No.6
    Breaking force of laser welded specimen versus surface roughness of light-absorbing specimen
    Weld width of laser welded specimen versus surface roughness of light-absorbing specimen
    Fracture morphologies of laser welded specimen magnified by (a) 20 and (b) 100 times when light-absorbing specimen surface roughness is 1.600 μm
    Fracture morphologies of laser welded specimen magnified by (a) 20, (b) 50 and (c) 100 times when light-absorbing specimen surface roughness is 0.218 μm
    Absorptivity of light-absorbing specimen versus surface roughness
    Surface profile curves of 6 light-absorbing specimens in Fig.2. (a) No.1; (b) No.2; (c) No.3; (d) No.4; (e) No.5; (f) No.6
    Two rough surface models generated by W-M function. (a) Ra=1.600 μm; (b) Ra=0.218 μm
    (a) Simulated three-dimensional surface and (b) its local amplification of 100 times when Ra=1.600 μm and Ds=2.3572
    Combination of Gaussian surface heat source and rotary-Gaussian body heat source
    Central node temperatures of specimens with different surface roughness versus time
    Laser reflection from rough surfaces
    Reflected light energy distributions for different surface roughness. (a) Low surface roughness; (b) high surface roughness
    Weld temperature of specimens with different surface roughness versus time
    • Table 1. Thermal conductivity of PC versus temperature

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      Table 1. Thermal conductivity of PC versus temperature

      Temperature /℃24446483103>145
      Thermal conductivity /(W·m-1·K-1)0.2170.2240.2310.2300.2370.173
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    Jiang Ning, Wang Chuanyang. Research on Process and Numerical Simulation of Laser Transmission Welding of Polycarbonate Based on Three-Dimensional Real Surface[J]. Chinese Journal of Lasers, 2017, 44(11): 1102003

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    Paper Information

    Category: laser manufacturing

    Received: Jun. 12, 2017

    Accepted: --

    Published Online: Nov. 17, 2017

    The Author Email: Chuanyang Wang (cywang@suda.edu.cn)

    DOI:10.3788/CJL201744.1102003

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