AEROSPACE SHANGHAI, Volume. 42, Issue 2, 121(2025)

A Rapid Prediction Method for the Bearing Limit of Composite-bolted Joints Based on Vision Transformer Networks

Yu REN, Yuming LIU, Qingyuan LIN, Yong ZHAO*, and Hui CHENG
Author Affiliations
  • Shanghai Key Laboratory of Digital Manufacture for Thin-walled Structures, Shanghai Jiao Tong University, Shanghai200240, China
  • show less
    Figures & Tables(26)
    Physical model and CAD model
    Simulated morphology for washers and critical mating surfaces
    Random deviation surfaces generated based on fractal geometry
    Reconstruction with deviated parts
    Process for modeling the multi-scale part surface morphology
    Fusion process of different modal data types in the assembly process
    Threaded grid model
    Diagram of color interpolation and mapping principal for the matching surface
    Part morphology samples
    Batch simulation process for dataset preparation
    Overall architecture of the CBJ-VIT network
    Architecture of the mapping network for data fusion
    Detailed architecture of the transformer module
    Loss functions of the training set and validation set
    Comparison of predicted results with FEM results
    Overall flow of the experimental analysis process
    Measurement of the surface morphology
    Experimental measurement process for the bearing limit
    • Table 1. Modeling methods for geometric deviations at different scales

      View table
      View in Article

      Table 1. Modeling methods for geometric deviations at different scales

      尺度建模方法
      表面纹理标称模型
      波纹度高斯与非高斯随机场
      粗糙度分形表面
    • Table 2. Symbol meanings of the bilinear traction-separation law

      View table
      View in Article

      Table 2. Symbol meanings of the bilinear traction-separation law

      含义模式Ⅰ模式Ⅱ模式Ⅲ
      分离位移δnδsδt
      拉压力σnσsσt
      损伤开始时的分离位移δn0δs0δt0
      完全伤害时的分离位移δnfδsfδtf
      刚度系数KnnKssKtt
      强度NmaxSmaxTmax
      临界断裂能释放率GCGCGC
    • Table 3. Parameter selection ranges and grid details for the simulations

      View table
      View in Article

      Table 3. Parameter selection ranges and grid details for the simulations

      含义最小值最大值
      螺栓端面摩擦系数μb0.100.50
      螺母与复合层压板之间的摩擦系数μnC0.100.50
      螺母端面摩擦系数μn0.100.50
      螺纹摩擦系数μt0.100.50
      垫圈内半径rin/mm3.003.50
      垫圈外圆半径rout/mm5.0010.0
      垫圈厚度t/mm0.502.00
      螺母拧紧角θ/rad0.161.36
      孔周围的网格数NCC/个64.0096.00
    • Table 4. Hyper-parameters of the CBJ-VIT

      View table
      View in Article

      Table 4. Hyper-parameters of the CBJ-VIT

      参数数值
      批量大小/个1
      优化器Adam
      学习率0.000 1
      β10.58
      β20.98
      注意力头数量/个16
    • Table 5. Performance comparison of results obtained by different methods

      View table
      View in Article

      Table 5. Performance comparison of results obtained by different methods

      模型RMSE/kNMAE/kNPAE/kNPPAE/%
      无图像数据(XGboost)0.7010.4623.06717.03
      无VIT融合0.4420.2233.02016.70
      特征融合0.6240.3513.41018.96
      CBJ-VIT0.1050.0840.4102.27
    • Table 6. Comparison of the calculation time with different methods

      View table
      View in Article

      Table 6. Comparison of the calculation time with different methods

      方法时间/s
      粗糙网络有限元分析时间43 008.5
      精密网络有限元分析时间72 152.7
      CBJ-VIT8.1
    • Table 7. Data measured by experiments

      View table
      View in Article

      Table 7. Data measured by experiments

      样本编号厚度/mm内径/mm外径/mm摩擦系数 1摩擦系数2摩擦系数3摩擦系数4拧紧扭矩/(N·m)挤压极限/kN
      10.953.109.800.470.480.220.149.0315.10
      21.253.156.500.220.230.440.298.5112.40
      30.543.406.800.270.180.380.478.5613.04
      41.523.478.200.350.120.480.1915.2814.63
      51.893.299.500.410.360.450.1514.6318.01
      61.693.115.800.210.440.160.1812.8913.21
      70.793.298.200.470.280.140.446.5612.83
      81.953.457.850.120.450.310.1110.8313.89
      91.103.109.450.160.210.100.1919.3517.85
      101.753.158.150.350.130.320.3418.8415.10
    • Table 8. Comparison of the errors between the FEM results and the CBJ-VIT results

      View table
      View in Article

      Table 8. Comparison of the errors between the FEM results and the CBJ-VIT results

      方法RMSEMAEPAE/kN
      FEM0.310.150.24
      CBJ-VIT0.480.190.27
    Tools

    Get Citation

    Copy Citation Text

    Yu REN, Yuming LIU, Qingyuan LIN, Yong ZHAO, Hui CHENG. A Rapid Prediction Method for the Bearing Limit of Composite-bolted Joints Based on Vision Transformer Networks[J]. AEROSPACE SHANGHAI, 2025, 42(2): 121

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Simulation and Analysis

    Received: Jan. 8, 2025

    Accepted: --

    Published Online: May. 26, 2025

    The Author Email:

    DOI:10.19328/j.cnki.2096-8655.2025.02.012

    Topics